18-CD31D1-5
21
Installer’s Guide
▲
WARNING
!
DO NOT attempt to manually light the burner. Failure to
follow this warning could result in property damage, per-
sonal injury or death.
START UP AND ADJUSTMENT
PRELIMINARY INSPECTIONS
With gas and electrical power “OFF”
1. Duct connections are properly sealed
2. Filters are in place
3. Venting is properly assembled
4. Blower door is in place
Turn knob on main gas valve within the unit to the “
OFF
”
position. Turn the external gas valve to “ON”. Purge the
air from the gas lines. After purging, check all gas connec-
tions for leaks with a soapy solution —
DO NOT CHECK
WITH AN OPEN FLAME.
Allow 5 minutes for any
gas that might have escaped to dissipate. LP Gas, being
heavier than air, may require forced ventilation. Turn the
knob on the gas valve in the unit to the “ON” position.
LIGHTING INSTRUCTIONS
Lighting instructions appear on each unit. Each
installation must be checked out at the time of
initial start up to insure proper operation of all
components. Check out should include putting
the unit through one complete cycle as outlined
below.
Turn on the main electrical supply and set the thermostat
above the indicated temperature. The ignitor will auto-
matically heat, then the gas valve is energized to permit
the flow of gas to the burners. After ignition and flame is
established, the flame control module monitors the flame
and supplies power to the gas valve until the thermostat is
satisfied.
TO SHUT OFF
For complete shutdown: Move the control switch on the
main gas valve to the “OFF” position (See Figures 28 and
29). Disconnect the electrical supply to the unit.
▲
CAUTION
!
If this is done during the cold weather months, provisions
must be taken to prevent freeze-up of all water pipes and
water receptacles. Failure to follow this warning could
result in property damage.
Whenever your house is to be vacant, arrange to have
someone inspect your house for proper temperature. This
is very important in below freezing weather. If for any
reason your furnace should fail to operate damage could
result, such as frozen water pipes.
▲
WARNING
!
FIRE OR EXPLOSION HAZARD
Failure to follow the safety warnings exactly could result
in serious injury, death or property damage.
Never test for gas leaks with an open flame. Use a com-
mercially available soap solution made specifically for
the detection of leaks to check all connections. A fire or
explosion may result causing property damage, personal
injury, or loss of life.
SEQUENCE OF OPERATION
Thermostat call for heat (2-stage thermostat)
Call for 1st stage only:
R and W1 thermostat contacts close signaling the control
module to run its self-check routine. After the control mod-
ule has verified that the 1st stage pressure switch contacts
are open and the limit switch(es) contacts are closed, the
draft blower will be energized.
As the induced draft blower comes up to speed, the pressure
switch contacts will close and the ignitor warm up period
will begin. The ignitor will heat for approx. 20 seconds,
then the gas valve is energized in 1st stage to permit gas
flow to the burners. The flame sensor confirms that ignition
has been achieved within the 4 second ignition trial period.
As the flame sensor confirms that ignition has been
achieved, the delay to fan ON period begins timing and
after approx. 45 seconds the indoor blower motor will be
energized at low speed and will continue to run during the
heating cycle.
Call for 2nd stage after 1st stage:
R and W2 thermostat contacts close signaling a call for
2nd stage heat. After a 30 second delay, the induced draft
blower will be energized on high speed and the 2nd stage
pressure switch contacts will close allowing the gas valve
to be energized in 2nd stage and the indoor blower motor in
high speed.
2nd stage satisfied, 1st stage still called:
R and W2 thermostat contacts open signaling that 2nd
stage heating requirements are satisfied. The induced draft
blower is reduced to low speed allowing the 2nd stage pres-
sure switch contacts to open and the gas valve is reduced to
1st stage. After approx. 30 seconds the indoor blower motor
is reduced to low speed.
1st stage satisfied:
R and W1 thermostat contacts open signaling that 1st stage
heating requirements are satisfied. The gas valve will close
and the induced draft blower will be de-energized. The
indoor blower motor will continue to run for the fan off
period (Field selectable at 90, 120, 150 or 180 seconds - Fac-
tory setting is 90 seconds), then will be de-energized by the
control module.
Thermostat call for heat (1-stage Thermostat)
R and W thermostats close signaling a call for heat. 1st
stage sequence of operation remains the same as above.
2nd stage delay will be reflective dip switch S7-1 and S7-2.
Reference the back of service facts for delay options.
Thermostat satisfied:
R and W contacts open signaling the control module to close
the gas valve and de-energize the induced draft blower.
The indoor blower motor will continue to operate at high
heat speed for approx. 30 seconds after the flames are
extinguished and then is switched to low heat speed for the
remaining FAN-OFF period.
INDOOR BLOWER OPERATION WITH THERMOSTAT FAN
SWITCH “ON”:
Fan is R-G.
R-W energized, fan continues to run without interruption.
Heat Low speed if it is a two stage furnace.
Heat speed if it is a single stage furnace.
