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20 

 18-CD31D1-5

Installer’s Guide

TABLE 9

FINAL MANIFOLD PRESSURE SETTINGS (inches w.c.)

FUEL

2nd Stage Max.

1st Stage Max.

NATURAL GAS

3.5" W.C.

1.7" W.C.

LP GAS

10.5" W.C.

6.0" W.C.

TABLE 10

TABLE 11

ORIFICE SIZES

INPUT

RATING

BTUH

NUMBER

OF

BURNERS

MAIN BURNER ORIFICE

DRILL SIZE

NAT. GAS

LP GAS

40,000
60,000
80,000

100,000
120,000
140,000

2
3
4
5
6
7

45
45
45
45
45
45

56
56
56
56
56
56

TABLE 12

PART NUMBERS FOR REPLACEMENT ORIFICES

DRILL

SIZE

PART

NUMBER

DRILL

SIZE

PART

NUMBER

44
45
46
47
48
49 
50

ORF00501
ORF00644
ORF00909
ORF00910
ORF01099
ORF00503 
ORF00493

54
55
56
57
58
59

ORF00555
ORF00693
ORF00907
ORF00908
ORF01338
ORF01339

HIGH ALTITUDE DERATE

Input ratings (BTUH) of these furnaces are based on sea 

level operation and should not be changed at elevations up 

to 2,000 ft.
If the installation is 2,000 ft. or above, the furnace input 

rate (BTUH) shall be reduced 4% for each 1,000 ft. above 

sea level.  The furnace input rate shall be checked by clock-

ing the gas flow rate (CFH) and multiplying by the heating 

value obtained from the local utility supplier for the gas be-

ing delivered at the installed altitude.  Input rate changes 

can be made by adjusting the manifold pressure (min 3.0 - 

max 3.7 in. W.C. - Natural Gas) or changing orifices (orifice 

change may not always be required). If the desired input 

rate cannot be achieved with a change in manifold pres-

sure, then the orifices must be changed. LP installations 

will require an orifice change.

Important: 

Reinstall the propane orifices to the same depth as the orifices 

supplied with the equipment.

See Table 14 for help in selecting orifices if orifice change is 

required.  Furnace input rate and temperature rise should 

be checked again after changing orifices to confirm the 

proper rate for the altitude. 

Installations above 4,000 feet may require a pressure 

switch change.  If required, use the BAYHALT*** Kit (High 

Altitude Accessory Kit) listed in PRODUCT DATA.

Installation of this furnace at altitudes above 2,000 ft. 

(610m) shall be in accordance with the local codes, or in the 

absence of local codes, the 

National Fuel Gas Code, ANSI 

Z223.1/ NFPA 54

 or 

National Standard of Canada, Natural 

Gas and Propane Installation Code, CSA 149.1

. Installation 

of this furnace at altitudes above 2,000 ft. (610m) shall be 

made in accordance with the listed high Altitude Conver-

sion Kit available with this furnace.

TABLE 13

GAS FLOW IN CUBIC FEET PER HOUR

2 CUBIC FOOT DIAL

SEC. FLOW SEC. FLOW SEC. FLOW SEC. FLOW

8

900

29

248

50

144

82

88

9

800

30

240

51

141

84

86

10

720

31

232

52

138

86

84

11

655

32

225

53

136

88

82

12

600

33

218

54

133

90

80

13

555

34

212

55

131

92

78

14

514

35

206

56

129

94

76

15

480

36

200

57

126

96

75

16

450

37

195

58

124

98

73

17

424

38

189

59

122

100

72

18

400

39

185

60

120

104

69

19

379

40

180

62

116

108

67

20

360

41

176

64

112

112

64

21

343

42

172

66

109

116

62

22

327

43

167

68

106

120

60

23

313

44

164

70

103

124

58

24

300

45

160

72

100

128

56

25

288

46

157

74

97

132

54

26

277

47

153

76

95

136

53

27

267

48

150

78

92

140

51

28

257

49

147

80

90

144

50

TABLE 14

Orifice 

Twist Drill 

Size If 

Installed 

At Sea 

Level

ALTITUDE ABOVE SEA LEVEL 

and Orifice Required At Other Elevations

2000 3000 4000 5000 6000 7000 8000 9000 10000

42

43 

44

45 

46 

47

42

44 

45

46 

47 

48

43

44 

45

47

47 

48

43

44 

45

47 

47 

49

43

45 

46

47 

48 

49

44

45 

47

48 

48 

49

44

46 

47

48 

49 

50

45

47 

48

49 

49 

50

46

47 

48 

49 

50 

51

47

48 

50 

50 

51 

52

54

55

56

57

58

54

55

56

58

59

55

55

56

59

60

55

55

57

59

60

55

56

57

60

61

55

56

57

60

62

55

56

58

61

62

56

56

59

62

63

56 

56 

59 

63 

63

56 

57 

60 

63 

64

From National Fuel Gas Code - Table F-4

NATURAL GAS ONLY

TABLE OF CUBIC FEET PER HOUR OF GAS

FOR VARIOUS PIPE SIZES AND LENGTHS

PIPE
SIZE

LENGTH OF PIPE

10

20

30

40

50

60

70

1/2

132

92

73

63

56

50

46

3/4

278

190

152

130

115

105

96

1

520

350

285

245

215

195

180

1-1/4

1050

730

590

520

440

400

370

  This table is based on pressure drop of 0.3 inch W.C. and 0.6 SP.GR. gas

Содержание *DD2B060A9V3VA

Страница 1: ...Category I Venting Guide Pub No 18 CH23D1 latest version Horizontal Conversion for these furnaces may be left or right side rotation ALL phases of this installation must comply with NATIONAL STATE AN...

Страница 2: ...temperature rise and venting according to the manufacturer s instructions 10 This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts Safety signal word...

Страница 3: ...hese instructions Category I defined on page 13 CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finish ing phases of construction unti...

Страница 4: ...ONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D UD2B060A9V3VB UD2B080A9V3VB UD2B100A9V3VB 17 1 2 9 5 8 16 1 4 16 UD2C080A9V4VB UD2C080B9V4VB UD2C100A9V5VB UD2C100B9V5VB 21 13 1 16 19 3 4 19 1 2 UD2D12...

Страница 5: ...h 1 Rev 0 DD2 9V OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D DD2B060A9V3VA DD2B080A9V3VA 17 1 2 9 5 8 16 1 4 16 DD2C100A9V5VA 21 13 1 16 19 3 4 19 1 2 DD2D120A9V5VA 24 1...

Страница 6: ...The coil and furnace must be fully supported when used in the horizontal Three brackets with screws are included with downflow furnaces for installation to stabilize and secure the furnace and TXC cas...

Страница 7: ...ated caulked vapor bar rier etc may need additional air provided as described for confined space Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equip...

Страница 8: ...a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission through the return air grille Although these winter air condition ers...

Страница 9: ...applications When the upflow furnace is installed in the horizontal right or left application and a close coupled less than 36 return duct is attached to the bottom side of the furnace as shown in Fi...

Страница 10: ...or upflow 5 ton airflow models where the airflow requirement exceeds 1800 CFM Models will require re turn air openings and filters on 1 both sides or 2 one side and the bottom or 3 just the bottom The...

Страница 11: ...the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 17 20 e Reinstall the furnace filter in the side position by inserting the chamfe...

Страница 12: ...CUT ON LINE INSTALLING THE FILTER The filter may need to be cut to fit the unit depending on the location of the return air filter A score line and the words CUT HERE are located on the end of the fil...

Страница 13: ...0X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Location dimension is from end of duct to the screw holes for the bracket VENT PIPING These furnaces have been classified as Fan Assisted Combustion System Category...

Страница 14: ...ight determined by National Fuel Gas Code or local codes It should be capped properly to prevent rain water from entering the vent Roof exit should be wa terproofed 7 Use type B double wall vent when...

Страница 15: ...injury or death Make wiring connections to the unit as indicated on en closed wiring diagram As with all gas appliances using electrical power this furnace shall be connected into a permanently live e...

Страница 16: ...16 18 CD31D1 5 Installer s Guide FIELD WIRING DIAGRAMS...

Страница 17: ...18 CD31D1 5 17 Installer s Guide FIELD WIRING DIAGRAMS...

Страница 18: ...N Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold assembly NOTE Maximum pressure to the gas valve for natural gas is 13 8 W C Minimum pr...

Страница 19: ...high HI adjustment regulator cover screw a To increase outlet pressure turn the regulator ad just screw clockwise b To decrease outlet pressure turn the regulator ad just screw counterclockwise c Adj...

Страница 20: ...YHALT Kit High Altitude Accessory Kit listed in PRODUCT DATA Installation of this furnace at altitudes above 2 000 ft 610m shall be in accordance with the local codes or in the absence of local codes...

Страница 21: ...thermostat contacts close signaling the control module to run its self check routine After the control mod ule has verified that the 1st stage pressure switch contacts are open and the limit switch es...

Страница 22: ...ng shutdown when the door is removed Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operation of the furnace...

Страница 23: ...ntrol module has shut the system down and gone into lockout the system must be manually reset before the unit will restart To reset turn the system power off then on then off and then on again within...

Страница 24: ...h stuck closed 3 1st stage pressure switch is open not closing 4 Open thermal limit or open rollout 5 Open low voltage fuse 6 1st stage pressure switch opened 5 times within one cycle 1 hour lockout 7...

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