Trane CGA Series Скачать руководство пользователя страница 6

 

• wear a protective helmet before entering inside the unit 
• before opening a machine panel make sure that it is firmly connected by means of a hinge 
• do not touch the air condensation coils without having first put on protective gloves 
• do not remove the protections to the moving parts while the unit is running 
• before restarting the unit make sure that the moving part protections are in the correct position 

 

Prevention against residual electrical risks 

• connect the unit to the mains in accordance with the provisions of this manual 
• carry out all maintenance operations regularly 
• before opening the control panel disconnect the unit from the mains by means of the external knife switch 
• check that the unit has been earthen correctly before starting it up 
• control all the electrical connections, the connection cables paying particular attention to the state of isolation; replace 
the cables which are clearly worn or damaged 
• carry out periodic checks of the wiring inside the panel 
• do not use cables with an inappropriate section or flying connections not even for a limited period or in an emergency 

 

Prevention against residual risks of a different nature 

• Residual risks due to pressure are mainly coming from  non-functioning of the safety devices. To prevent them it  is 

necessary to follow checks and replacements as following (§12.1 and 13) 

• To protect from safety devices exhaust it is not allowed to remove the protections while the unit is in operation and to 
approach the unit without wearing the right protections. In case of accidental contact with refrigerant due to the safety 
valves exhaust it is necessary to follow the above (§2.5) 
•  carry  out  the  plant  connections  to  the  unit  by  following  the  indications  reported  on  the  following  manual  and  on  the 
panels of the unit itself 
• if a part is disassembled, make sure that it is correctly reassembled before restarting the unit 
• do not touch the discharge line of the compressor, the compressor itself or any other tube or component which is inside 
the machine without putting on protective gloves 
• keep a fire extinguisher which is able to put out fires on electrical equipment near the machine 
• on units installed inside, connect the refrigerant circuit shut off valve to a network of tubes which are able to lead the 
possible spillage of refrigerating fluid outside 
• eliminate any fluid loss inside or outside the unit 
• collect the discharge liquid and clean up any possible oil leakage 
• periodically clean the compressor casing of the accumulated dirt deposits 
• do not keep inflammable liquids near the unit 
• do not dispose of the refrigerant fluid and the lubricating oil in the environment 
• welding should only be carried out on empty tubes; do not approach the tubes containing refrigerant fluid with flames or 
other sources of heat 
• do not bend or strike tubes containing pressurised fluids 

 

Precautions to be observed during maintenance operations 

Authorised  technicians  may  only  carry  out  maintenance  operations.  Before  carrying  out  any  maintenance  the  following 
must be performed: 
• isolate the unit from the mains electricity by using the external knife switch 
• place a notice on the external knife switch which says 

do not use - 

maintenance in progress” 

• make sure that any possible on-off commands are disabled 
• use appropriate safety equipment (helmet, isolating gloves, protective glasses, safety shoes etc.) 
 
If measurements or controls must be carried out which require the machine to be running the following observations must 
be followed: 
• operate with the electrical panel open for as short a time as is possible 
• close the electrical panel as soon as the individual measurement or control has been carried out 
•  for  units  which  are  located  outside,  do  not  carry  out  interventions  in  dangerous  atmospheric  conditions  such  as  rain, 
snow, fog etc. 
 
The following precautions should also be taken at all times: 
• never dispose of fluids contained in the refrigerant circuit into the environment 
• when replacing an EPROM or electronic card always use appropriate equipment (extractor, anti-static bracelet, etc.) 
• if a compressor, the evaporator, the condensation coils or any other heavy part is to be replaced, make sure that the 
lifting equipment matches the weight to be lifted 
• in the air cooled units with an independent compressor compartment, do not open the ventilator compartment without 
having first isolated the machine using the knife switch on the side of the panel and only after having placed a sign which 
says “do not use - maintenance in progress” 
• if modifications must be carried out to the cooling, hydraulic or electrical circuit of the unit, as well as to its command 
logic, contact Trane 
• if particularly complicated assembly or disassembly operations are to be carried out contact Trane 

Содержание CGA Series

Страница 1: ...Scroll chillers and heat pumps Models CGA CXA May 2015 CG SVX031A GB Original instructions Installation Operation Maintenance ...

Страница 2: ...Overview 3 Reference and certifications 4 Installation 8 Electrical connections 9 Hydraulic diagrams 12 Tank mounting instructions 14 Start up procedures 17 Start up 20 Maintenance 23 Recommended spare parts 23 ...

Страница 3: ... F The warranty is subject to regular maintenance of the unit which is appropriately indicated in the unit log book locat ed inside the electrical panel G Warranty automatically ends in case of payments not fulfilled non performance of the contract and even if the units show tampering without TRANE written approvals Receiving the unit On receiving the unit it is up to the customer to check that th...

Страница 4: ... with the indications in this manual and with the national regulations in force Operator A person authorised by the owner to carry out all the operations of regulation and control on the Trane unit which are specifically mentioned in this manual He or she should keep to actions described in the manual and limit his or her action to what is explicitly allowed Technician A person who is directly aut...

Страница 5: ...se with fresh water the contaminated parts of the skin The refrigerant in liquid stage in contact with wet clothes causes freezing and adherence to the skin In this case it is neces sary to take off the contaminated clothes to avoid freezing Contact a doctor in case of irritation of the contaminated parts Risks for contact with the eyes Vapors don t take any effect Splashes or sprinklers can cause...

Страница 6: ...d the possible spillage of refrigerating fluid outside eliminate any fluid loss inside or outside the unit collect the discharge liquid and clean up any possible oil leakage periodically clean the compressor casing of the accumulated dirt deposits do not keep inflammable liquids near the unit do not dispose of the refrigerant fluid and the lubricating oil in the environment welding should only be ...

Страница 7: ...to be moved after a year of being in the site or if it has to be dismantled contact Trane Manual alarm reset If there is an alarm the unit must not be manually reset before having located and eliminated the cause of the fault Repeated manual resets may cause the guarantee to be void Operating range The operating ranges are indicated on the plate placed on the unit ...

Страница 8: ...nt vibration bolts Precautions for dominant winds Avoid obstacles on suction and discharge sides of the units Respect the safety distances as shown on the units dimensional drawings In case of presence of dominant winds in the installation area it is strictly necessary to avoid for units with horizontal flow fans that such winds blow in front of the unit fans discharge side In case of unit with ve...

Страница 9: ...resents frequency components higher than the mains frequency These components are called harmonics in case of power supply at 50 Hz is called the fundamental harmonic component at 50 Hz the second harmonic is the component to 100 Hz the third harmonic is the component at 150 Hz and so on in the case of power 60Hz to the fundamental component is at 60Hz the second har monic is 120Hz 180Hz in the th...

Страница 10: ...essure gauges of adequate scale in and out of the unit 2 Two shock absorbing joints inlet and out of the unit 3 One shut off valve normal one inlet 4 One setting valve in outlet 5 Two thermometers inlet and outlet 6 One circulation pump 7 One safety valve on the water buffer if not equipped in the unit 8 One automatic air vent valve if not equipped in the unit 9 One expansion vessel if not equippe...

Страница 11: ...nd the utility Automatic filling unit Assures the water pressure in the plant is maintained at least 1 5 bar automatically resetting it when necessary Safety valve Takes care of opening the unit in atmosphere if the pressure exceeds the calibration value Expansion tank if not equipped in the unit and one in addition depending on the volume of water in the plant Takes care of compensating small wat...

Страница 12: ...Hydraulic diagrams ...

Страница 13: ......

Страница 14: ......

Страница 15: ...lifting phase positioning the drain path pipes as shown in figure below C Position the unit in the group with water tank lining up the holes of the upper bracket of the tank with the drilling of the underside of the foot making sure to route the drain path pipes inside the holes on the base of the hydronic kit ...

Страница 16: ...D Carry out by coupling bolts E Connect the inlet of the water tank with the outlet of the unit ...

Страница 17: ...Valid only for size CGA CXA 040 D Mounting the two inspection panels of the water tank Valid only for size CGA CXA 040 Valid for sizes from CGA CXA 060 115 ...

Страница 18: ...tion on the temperature difference between the water in and the water out The regulation is calibrated in the factory for water in to the evaporator at 12 C and water out at 7 C With the general switch open check that the electrical connections are tightly clamped Check for any possible refrigerant leaks Check that the electrical data on the label correspond to those of the mains supply Check that...

Страница 19: ...clared values with unit steadily running on a full charge measure the temperature of the suction line downstream of the thermostatic valve bulb read the balance pressure to the evaporator on the low pressure manometer and the corresponding saturation temperature Overheating is equal to the difference between the temperatures measured in this way Then measure the temperature of the liquid line comi...

Страница 20: ...Charge in vapour phase ...

Страница 21: ...keep all the machine components in good condition and to optimise their use during the warm up it is necessary to bring the circuit to the right temperature before releasing cooling energy to the utilities The following steps must be followed for this to be carried out start up the machine wait for the water in temperature to reach the running temperature start up the consumers Follow the above me...

Страница 22: ...e hydraulic circuit water filling monthly Control of electric absorption fan motors and compressor monthly Control of power supply and auxiliary power monthly Control of refrigerant charge through liquid sight glass if available monthly Control of the state of the carter electric heaters monthly Carrying out tightening of all the electrical connections monthly Coil cleaning monthly Control of the ...

Страница 23: ...pare parts Following is a list of the recommended parts for several years of operation Trane is at your disposal to recommend a personalised list of accessories according to the commissioned order including the part number of the equipment 1 year Components Quantity fuses all filter dryers all solenoid valves 1 per type thermostatic valves 1 per type pressostats 1 per type pressure gauges 1 per ty...

Страница 24: ...ficient environments Trane offers a broad portfolio of ad vanced controls and HVAC systems comprehensive building services and parts For more information visit www Trane com Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice 2015 Trane All rights reserved CG SVX031A GB May 2015 ...

Отзывы: