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The operator must only intervene on the unit controls. He or she must not open any panels except for the one which gives 
access to the control module. 
The installer must only intervene on the connections between the plant and the machine. He or she must not open any 
machine panels nor carry out any commands. 
The following precautions should be made when approaching or working on the unit: 
• do not wear jewellery, baggy clothes or any other accessory which can get caught up. 
• Use appropriate protection (gloves, glasses etc.) when using an open flame (welding) or compressed air. 
• If the unit is located in a closed environment, wear hearing protection. 
• before disconnecting, removing tubes, filters, joints or other line parts intercept the connection tubes, empty them until  
the pressure reaches that of the atmosphere. 
• do not use your hands to check for possible pressure losses. 
• always use tools which are in good condition; make sure the instructions have been fully understood before using them. 
• make sure that any tools, electrical cables or other loose objects have been removed before closing the unit and starting 
it up again. 

 

Precautions against risks due to the refrigerant 

 

 

Precautions against residual risks 

Prevention from risks due to the command system 
• make sure the instructions for use have been understood before carrying out any work on the control panel 
• always keep the instruction manual close at hand when working on the control panel 
• start up the unit only after having certified that it is correctly connected to the plant 
• inform the technician promptly of any alarms which appear on the unit 
• do not reset the alarms to manual restart without having first identified the cause and removed it 

 

Prevention against residual mechanical risks 

• install the unit in accordance with the provisions of the following manual 
• carry out all the maintenance operations provided for by this manual regularly 

Safety data R410a 

 

Toxicity 

Not important 

Risks for skin touching 

Splashes or sprinkles can cause chill burns. The risk of absorptions through the skin is not relevant. 

Those refrigerants could take some lightly irritating effects and in liquid stage they have a strong skinning effect. In this case it 
is necessary to rinse with fresh water the contaminated parts of the skin 

The refrigerant in liquid stage in contact with wet clothes causes freezing and adherence to the skin. In this case it is neces-
sary to take off the contaminated clothes to avoid freezing. Contact a doctor in case of irritation of the contaminated parts. 

Risks for contact with the 
eyes 

Vapors don’t take any effect. Splashes or sprinklers can cause chill burns. In those cases it is necessary to rinse eyes with 
water or with solution for ocular washings for 10 minutes. The intervention of a doctor is needed. 

Risks for ingestion 

Should it happen, it causes chill burns. It does not cause vomiting. The person must be kept awake. It is needed to rinse the 
mouth with fresh water and to drink almost 0,25 liters. The intervention of a doctor is useful.  

Risks for inhalation 

High concentration of vapours in air can lead to anaesthetic effects up to a loss of conscience. Long exposures could give 
rise to cardiac arrhythmia and sometimes even to death.  

High concentrations can create a reduction of oxygen in air, with consequent possibility of suffocation. Should it happen the 
person must be taken to the open air and let him to take a rest. 

Administer oxygen if needed. In case the breathing has interrupted or become irregular, it is necessary to apply the artificial 
breathing. In case of cardiac arrest a heart massage must be applied. Contact a doctor immediately.  

Conditions to avoid 

Use in presence of exposed flames, and of high levels of humidity. 

Dangerous reactions 

Possibility of violent reactions with the sodium, the potassium, the barium and with other alkaline substances, incompatible 
materials and all the alloys containing more than 2% of magnesium. 

Protection wearing - Behav-
ior in case of losses or 
leaks 

Wear protection apparel and self respirators.  Insulate the source of the loss, if this operation can be done in safety condi-
tions.  Small quantitative of refrigerant escaped at liquid state can be allowed to evaporate only if the room is well ventilated.  
In case of great losses ventilate the room immediately.  Plug

 

the loss with sand, soil or other absorbent material; avoid that 

the liquid refrigerant can enter in water-drainages or losing pools. 

Disassembly 

The best procedure is the recovery and the recycle.  If this is not possible the refrigerant must be conferred to an accredited 
system for its destruction in order to neutralize acid and toxic by-products. 

Содержание CGA Series

Страница 1: ...Scroll chillers and heat pumps Models CGA CXA May 2015 CG SVX031A GB Original instructions Installation Operation Maintenance ...

Страница 2: ...Overview 3 Reference and certifications 4 Installation 8 Electrical connections 9 Hydraulic diagrams 12 Tank mounting instructions 14 Start up procedures 17 Start up 20 Maintenance 23 Recommended spare parts 23 ...

Страница 3: ... F The warranty is subject to regular maintenance of the unit which is appropriately indicated in the unit log book locat ed inside the electrical panel G Warranty automatically ends in case of payments not fulfilled non performance of the contract and even if the units show tampering without TRANE written approvals Receiving the unit On receiving the unit it is up to the customer to check that th...

Страница 4: ... with the indications in this manual and with the national regulations in force Operator A person authorised by the owner to carry out all the operations of regulation and control on the Trane unit which are specifically mentioned in this manual He or she should keep to actions described in the manual and limit his or her action to what is explicitly allowed Technician A person who is directly aut...

Страница 5: ...se with fresh water the contaminated parts of the skin The refrigerant in liquid stage in contact with wet clothes causes freezing and adherence to the skin In this case it is neces sary to take off the contaminated clothes to avoid freezing Contact a doctor in case of irritation of the contaminated parts Risks for contact with the eyes Vapors don t take any effect Splashes or sprinklers can cause...

Страница 6: ...d the possible spillage of refrigerating fluid outside eliminate any fluid loss inside or outside the unit collect the discharge liquid and clean up any possible oil leakage periodically clean the compressor casing of the accumulated dirt deposits do not keep inflammable liquids near the unit do not dispose of the refrigerant fluid and the lubricating oil in the environment welding should only be ...

Страница 7: ...to be moved after a year of being in the site or if it has to be dismantled contact Trane Manual alarm reset If there is an alarm the unit must not be manually reset before having located and eliminated the cause of the fault Repeated manual resets may cause the guarantee to be void Operating range The operating ranges are indicated on the plate placed on the unit ...

Страница 8: ...nt vibration bolts Precautions for dominant winds Avoid obstacles on suction and discharge sides of the units Respect the safety distances as shown on the units dimensional drawings In case of presence of dominant winds in the installation area it is strictly necessary to avoid for units with horizontal flow fans that such winds blow in front of the unit fans discharge side In case of unit with ve...

Страница 9: ...resents frequency components higher than the mains frequency These components are called harmonics in case of power supply at 50 Hz is called the fundamental harmonic component at 50 Hz the second harmonic is the component to 100 Hz the third harmonic is the component at 150 Hz and so on in the case of power 60Hz to the fundamental component is at 60Hz the second har monic is 120Hz 180Hz in the th...

Страница 10: ...essure gauges of adequate scale in and out of the unit 2 Two shock absorbing joints inlet and out of the unit 3 One shut off valve normal one inlet 4 One setting valve in outlet 5 Two thermometers inlet and outlet 6 One circulation pump 7 One safety valve on the water buffer if not equipped in the unit 8 One automatic air vent valve if not equipped in the unit 9 One expansion vessel if not equippe...

Страница 11: ...nd the utility Automatic filling unit Assures the water pressure in the plant is maintained at least 1 5 bar automatically resetting it when necessary Safety valve Takes care of opening the unit in atmosphere if the pressure exceeds the calibration value Expansion tank if not equipped in the unit and one in addition depending on the volume of water in the plant Takes care of compensating small wat...

Страница 12: ...Hydraulic diagrams ...

Страница 13: ......

Страница 14: ......

Страница 15: ...lifting phase positioning the drain path pipes as shown in figure below C Position the unit in the group with water tank lining up the holes of the upper bracket of the tank with the drilling of the underside of the foot making sure to route the drain path pipes inside the holes on the base of the hydronic kit ...

Страница 16: ...D Carry out by coupling bolts E Connect the inlet of the water tank with the outlet of the unit ...

Страница 17: ...Valid only for size CGA CXA 040 D Mounting the two inspection panels of the water tank Valid only for size CGA CXA 040 Valid for sizes from CGA CXA 060 115 ...

Страница 18: ...tion on the temperature difference between the water in and the water out The regulation is calibrated in the factory for water in to the evaporator at 12 C and water out at 7 C With the general switch open check that the electrical connections are tightly clamped Check for any possible refrigerant leaks Check that the electrical data on the label correspond to those of the mains supply Check that...

Страница 19: ...clared values with unit steadily running on a full charge measure the temperature of the suction line downstream of the thermostatic valve bulb read the balance pressure to the evaporator on the low pressure manometer and the corresponding saturation temperature Overheating is equal to the difference between the temperatures measured in this way Then measure the temperature of the liquid line comi...

Страница 20: ...Charge in vapour phase ...

Страница 21: ...keep all the machine components in good condition and to optimise their use during the warm up it is necessary to bring the circuit to the right temperature before releasing cooling energy to the utilities The following steps must be followed for this to be carried out start up the machine wait for the water in temperature to reach the running temperature start up the consumers Follow the above me...

Страница 22: ...e hydraulic circuit water filling monthly Control of electric absorption fan motors and compressor monthly Control of power supply and auxiliary power monthly Control of refrigerant charge through liquid sight glass if available monthly Control of the state of the carter electric heaters monthly Carrying out tightening of all the electrical connections monthly Coil cleaning monthly Control of the ...

Страница 23: ...pare parts Following is a list of the recommended parts for several years of operation Trane is at your disposal to recommend a personalised list of accessories according to the commissioned order including the part number of the equipment 1 year Components Quantity fuses all filter dryers all solenoid valves 1 per type thermostatic valves 1 per type pressostats 1 per type pressure gauges 1 per ty...

Страница 24: ...ficient environments Trane offers a broad portfolio of ad vanced controls and HVAC systems comprehensive building services and parts For more information visit www Trane com Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice 2015 Trane All rights reserved CG SVX031A GB May 2015 ...

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