Trane CGA Series Скачать руководство пользователя страница 10

 

 

 

 

In an inverter without expedients harmonic distortion can reach values higher than 100% (i.e. the components  
Harmonics can, on the whole have a width greater than the fundamental component). In order to reduce the harmonic 
content of the current (and therefore the THD) units object of this manual are equipped with appropriate limitation sys-
tems. Since the harmonic content depends on the ratio between the current required by the inverter and the short-circuit 
current at the point of connection, the THD for a given plant varies depending on the absorption of the machine.  
It should also be said that the harmonic distortion is reduced in value if the connection point (CCP) are also connected  
other loads: the greater the weight of these utilities, the lower the current distortion. The total harmonic distortion at the 
point where the unit is connected to the network is a function of the ratio between short-circuit current circuit at the point 
of connection (ISC) and the current drawn by the unit (IL) and the percentage of power drawn the unit compared to the 
total power supplied by the network at the connection point. The harmonic distortion in the connection point can 'assume 
values very low (less than 5%) if the short circuit current is less than 20 times the current of unity and this constitutes a 
percentage not more than 20% of the total load of the network. In any case, the harmonic distortion introduced by the 
unit must be determined by reference to the specific application after a detailed analysis of the entire network of power 
and loads supplied.  

 

Water connections for air-water  

 

Evaporator 

The  connection  tubes  have  to  be  supported  in  order  that  their  weight  does  not  damage  the  plant.  The  following  parts 
have to be installed on the water circuit of the evaporator: 

1. 

Two pressure gauges of adequate scale (in and out of the unit) 

2. 

Two shock-absorbing joints (inlet and out of the unit) 

3. 

One shut off valve (normal one inlet) 

4. 

One setting valve (in outlet) 

5. 

Two thermometers (inlet and outlet) 

6. 

One circulation pump 

7. 

One safety valve on the water buffer (if not equipped in the unit) 

8. 

One automatic air vent valve (if not equipped in the unit) 

9. 

One expansion vessel (if not equipped in the unit and one in addition depending on  the volume of water in the 

plant) 

10. 

An inlet filter placed as near as possible to the evaporator connection. 

11. 

One flow switch 

The above-mentioned installation indications represent necessary conditions for the guarantee to be valid. 
Trane  is  at  your  disposal  to  examine  any  different  requirements,  which  have  to  be  approved  before  starting  up  the 
chiller. 
It is necessary that the  water flow rate to the unit is compatible  with the evaporator one. It is  also necessary that the 
water flow rate is kept uniform while the unit is running: it is suggested to use always a pump system dedicated to the 
unit and independent from the remaining part of the plant. 
Before  storing  units  in  temperatures  around  0°C  evacuate  the  exchanger  with  compressed  air  in  order  to  avoid 
breakages due to ice. 
 

Condenser 

Condenser  piping  must  follow  the  same  installation  procedures  as  for  the  evaporator.    Condensing  temperature  and 
water  flow  rate  have  to  be  in  accordance  with  nominal  values,  unless  the  acknowledgement  order  shows  different 
indications.  It  is  necessary  that  in  the  presence  of  condenser  side  dirty  or  aggressive  water,  an  intermediate  heat 
exchanger must be installed before the chiller condenser. 
The above-mentioned installation suggestions represent the necessary condition to keep warranty validity.  

 

Calculation of minimum water content and flow rates 

To achieve perfect operation, the machine needs water content achievable using the following formula: 
 
CHILLER: 

 

 

 

OPTIMAL 

V= Q

ev

/20 

 

 

 

 

 

MINIMUM 

V= Q

ev

/35 

 
HEAT PUMP 

 

 

 

OPTIMAL 

V= Q

cond

/7 

 

 

 

 

 

MINIMUM 

V= Q

cond

/20 

Содержание CGA Series

Страница 1: ...Scroll chillers and heat pumps Models CGA CXA May 2015 CG SVX031A GB Original instructions Installation Operation Maintenance ...

Страница 2: ...Overview 3 Reference and certifications 4 Installation 8 Electrical connections 9 Hydraulic diagrams 12 Tank mounting instructions 14 Start up procedures 17 Start up 20 Maintenance 23 Recommended spare parts 23 ...

Страница 3: ... F The warranty is subject to regular maintenance of the unit which is appropriately indicated in the unit log book locat ed inside the electrical panel G Warranty automatically ends in case of payments not fulfilled non performance of the contract and even if the units show tampering without TRANE written approvals Receiving the unit On receiving the unit it is up to the customer to check that th...

Страница 4: ... with the indications in this manual and with the national regulations in force Operator A person authorised by the owner to carry out all the operations of regulation and control on the Trane unit which are specifically mentioned in this manual He or she should keep to actions described in the manual and limit his or her action to what is explicitly allowed Technician A person who is directly aut...

Страница 5: ...se with fresh water the contaminated parts of the skin The refrigerant in liquid stage in contact with wet clothes causes freezing and adherence to the skin In this case it is neces sary to take off the contaminated clothes to avoid freezing Contact a doctor in case of irritation of the contaminated parts Risks for contact with the eyes Vapors don t take any effect Splashes or sprinklers can cause...

Страница 6: ...d the possible spillage of refrigerating fluid outside eliminate any fluid loss inside or outside the unit collect the discharge liquid and clean up any possible oil leakage periodically clean the compressor casing of the accumulated dirt deposits do not keep inflammable liquids near the unit do not dispose of the refrigerant fluid and the lubricating oil in the environment welding should only be ...

Страница 7: ...to be moved after a year of being in the site or if it has to be dismantled contact Trane Manual alarm reset If there is an alarm the unit must not be manually reset before having located and eliminated the cause of the fault Repeated manual resets may cause the guarantee to be void Operating range The operating ranges are indicated on the plate placed on the unit ...

Страница 8: ...nt vibration bolts Precautions for dominant winds Avoid obstacles on suction and discharge sides of the units Respect the safety distances as shown on the units dimensional drawings In case of presence of dominant winds in the installation area it is strictly necessary to avoid for units with horizontal flow fans that such winds blow in front of the unit fans discharge side In case of unit with ve...

Страница 9: ...resents frequency components higher than the mains frequency These components are called harmonics in case of power supply at 50 Hz is called the fundamental harmonic component at 50 Hz the second harmonic is the component to 100 Hz the third harmonic is the component at 150 Hz and so on in the case of power 60Hz to the fundamental component is at 60Hz the second har monic is 120Hz 180Hz in the th...

Страница 10: ...essure gauges of adequate scale in and out of the unit 2 Two shock absorbing joints inlet and out of the unit 3 One shut off valve normal one inlet 4 One setting valve in outlet 5 Two thermometers inlet and outlet 6 One circulation pump 7 One safety valve on the water buffer if not equipped in the unit 8 One automatic air vent valve if not equipped in the unit 9 One expansion vessel if not equippe...

Страница 11: ...nd the utility Automatic filling unit Assures the water pressure in the plant is maintained at least 1 5 bar automatically resetting it when necessary Safety valve Takes care of opening the unit in atmosphere if the pressure exceeds the calibration value Expansion tank if not equipped in the unit and one in addition depending on the volume of water in the plant Takes care of compensating small wat...

Страница 12: ...Hydraulic diagrams ...

Страница 13: ......

Страница 14: ......

Страница 15: ...lifting phase positioning the drain path pipes as shown in figure below C Position the unit in the group with water tank lining up the holes of the upper bracket of the tank with the drilling of the underside of the foot making sure to route the drain path pipes inside the holes on the base of the hydronic kit ...

Страница 16: ...D Carry out by coupling bolts E Connect the inlet of the water tank with the outlet of the unit ...

Страница 17: ...Valid only for size CGA CXA 040 D Mounting the two inspection panels of the water tank Valid only for size CGA CXA 040 Valid for sizes from CGA CXA 060 115 ...

Страница 18: ...tion on the temperature difference between the water in and the water out The regulation is calibrated in the factory for water in to the evaporator at 12 C and water out at 7 C With the general switch open check that the electrical connections are tightly clamped Check for any possible refrigerant leaks Check that the electrical data on the label correspond to those of the mains supply Check that...

Страница 19: ...clared values with unit steadily running on a full charge measure the temperature of the suction line downstream of the thermostatic valve bulb read the balance pressure to the evaporator on the low pressure manometer and the corresponding saturation temperature Overheating is equal to the difference between the temperatures measured in this way Then measure the temperature of the liquid line comi...

Страница 20: ...Charge in vapour phase ...

Страница 21: ...keep all the machine components in good condition and to optimise their use during the warm up it is necessary to bring the circuit to the right temperature before releasing cooling energy to the utilities The following steps must be followed for this to be carried out start up the machine wait for the water in temperature to reach the running temperature start up the consumers Follow the above me...

Страница 22: ...e hydraulic circuit water filling monthly Control of electric absorption fan motors and compressor monthly Control of power supply and auxiliary power monthly Control of refrigerant charge through liquid sight glass if available monthly Control of the state of the carter electric heaters monthly Carrying out tightening of all the electrical connections monthly Coil cleaning monthly Control of the ...

Страница 23: ...pare parts Following is a list of the recommended parts for several years of operation Trane is at your disposal to recommend a personalised list of accessories according to the commissioned order including the part number of the equipment 1 year Components Quantity fuses all filter dryers all solenoid valves 1 per type thermostatic valves 1 per type pressostats 1 per type pressure gauges 1 per ty...

Страница 24: ...ficient environments Trane offers a broad portfolio of ad vanced controls and HVAC systems comprehensive building services and parts For more information visit www Trane com Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice 2015 Trane All rights reserved CG SVX031A GB May 2015 ...

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