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Disassembly

CVHM-SVN001C-EN

13 

2. Disconnect and mark all piping and wiring attached to 

the purge unit. Sand all paint off at points and use a 
tubing cutter where cuts are to be made. See Figure 3, 
p. 13 and Figure 4, p. 13.

3. Remove the fasteners connecting the purge unit base 

to its mounting bracket.

4. Two people will be needed to lift purge unit clear of the 

chiller. Refer to Table 1, p. 9, for purge unit weight. 
Store the purge unit in a clean dry area.

Reassemble the purge unit in reverse order when the 
process is complete.

Control Panel Removal

Use the following steps to remove the control panel if 
additional vertical clearance is required.

Note:

The control panel can be rotated back and 
downward on two mounting bolts with wiring 
remaining intact.

1. Mark and disconnect incoming wiring to the control 

panel.

2. Remove the four bolts from the bottom of the panel 

which secure the panel to the lower mounting brackets.

3. Loosen the two bolts on the back of the panel which 

secure the panel to the top mounting brackets. See 
Figure 5.

Figure 3.

Purge unit

 

Figure 4.

Purge unit detail

WARNING

Hazardous Voltage w/Capacitors!

Failure to disconnect power and discharge capacitors 
before servicing could result in death or serious injury. 
Disconnect all electric power, including remote 
disconnects and discharge all motor start/run 
capacitors before servicing. Follow proper lockout/
tagout procedures to ensure the power cannot be 
inadvertently energized. For variable frequency drives 
or other energy storing components provided by Trane 
or others, refer to the appropriate manufacturer’s 
literature for allowable waiting periods for discharge of 
capacitors. Verify with an appropriate voltmeter that all 
capacitors have discharged. 

For additional information regarding the safe discharge 
of capacitors, see PROD-SVB06A-EN

Figure 5.

Control panel mounting brackets

Содержание CenTraVac CVHM

Страница 1: ...stallation starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags stickers and labels that are attached to th...

Страница 2: ...y hazardous situation which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could result in equipment or property damage only accidents WARNING Proper Field Wiring and Grounding Required Failure to follow code could result in death or serious injury All field wiring MUST be performed by qualified pers...

Страница 3: ... Trane products Trane or an agent of Trane specifically authorized to perform start up and warranty of Trane products will provide qualified personnel and standard hand tools to perform the disassembly and reassembly work at a location specified by the contractor The contractor shall provide the rigging equipment such as chain falls gantries cranes forklifts etc necessary for the disassembly and r...

Страница 4: ...r in part without written permission Trane reserves the right to revise this publication at any time and to make changes to its content without obligation to notify any person of such revision or change Trademarks All trademarks referenced in this document are the trademarks of their respective owners Revision History Updated information for AFD drive ...

Страница 5: ...10 Contractor Responsibilities 10 Wiring Disassembly 11 Adaptive Frequency Drive Removal 11 Purge Unit Removal 12 Control Panel Removal 13 Tracer AdaptiView Display Arm Removal 14 Compressor Motor Assembly Removal 14 Economizer Removal 17 Condenser Evaporator Disassembly 18 Reassembly 19 Tightening Flanges 20 Brazing 21 Final Installation Procedures 21 ...

Страница 6: ... are metric except waterbox and oil system hardware Note Use only new O rings and gaskets Do NOT reuse O rings or gaskets Components Figure 1 CVHM components page 1 of 2 Detail A Motor Cooling Return Tube Motor Casting Compressor Base Condenser Evaporator Economizer ...

Страница 7: ...Weights CVHM SVN001C EN 7 Figure 1 CVHM components page 2 of 2 1st Volute Discharge 2nd Volute Discharge Wrap Around Pipe See Detail A Condenser Discharge Connection Drive Removed for Clarity Drive Removed for Clarity ...

Страница 8: ...oles on the top of the drive can be used for lifting the drive Figure 2 CVHM drive dimensions in 56 5 8 15 11 16 5 5 8 22 1 7 8 CENTER OF GRAVITY 26 TO 31 CENTER OF GRAVITY 10 TO 12 72 5 16 1 11 16 51 5 16 6 1 8 39 1 3 8 1 3 4 35 7 16 34 1 16 5 8 13 16 ...

Страница 9: ...re required for lifting the compressor assembly metric threads Note Wrap pipe requires three 5 8 in shackles Trane recommends using Crosby screw pin shackles model S 209 stock number 1018482 with 5 8 in pin Table 1 Maximum CVHM unit component weights Component Maximum Weight lb kg Condenser without waterboxes 4253 1934 Condenser waterboxes 923 420 Evaporator without waterboxes 6095 2771 Evaporator...

Страница 10: ...ing refrigerants or oils could result in equipment damage including bearing damage introduction of acids into the chiller or continuous purge pump out in high head high ambient applications CenTraVac chillers are manufactured with different refrigerant oil systems R 123 chillers using OIL00022 and R 514A chillers using OIL00334 OIL00335 Verify proper refrigerant and oil for your chiller and do NOT...

Страница 11: ...ed spaces or the AFD cabinet shipped disassembled from the chiller use the following general information and instructions The maximum weight of the drive is 1900 lb 862 kg Note For specific weights of the AFD cabinet refer to submittal package 1 Remove the AFD upper support bracket bolts at the wrap around pipe side There are two bolts in each bracket 2 Close the isolation valves for the AFD cooli...

Страница 12: ...led to ensure no contaminates are allowed into the system Due to the hygroscopic nature of the oil install a new filter after the chiller has passed through the restricted space Installation of the AFD cabinet is essentially the reverse of the removal procedure All mounting bolts should be torquedtoANSIstandardsbased onthe boltdiameter The motor power wires connecting to the drive output terminals...

Страница 13: ...ur bolts from the bottom of the panel which secure the panel to the lower mounting brackets 3 Loosen the two bolts on the back of the panel which secure the panel to the top mounting brackets See Figure 5 Figure 3 Purge unit Figure 4 Purge unit detail WARNING Hazardous Voltage w Capacitors Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury...

Страница 14: ...embling the chiller Cap or cover open lines to prevent entry of foreign material Figure 6 Control panel mounting brackets details WARNING Hazardous Voltage w Capacitors Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury Disconnect all electric power including remote disconnects and discharge all motor start run capacitors before servicing ...

Страница 15: ...n shackle model S 209 stock number 1018482 with a 5 8 in pin is acceptable as shown in Figure 10 Figure 8 Lubrication system Figure 9 Lubrication system detail WARNING Heavy Objects Failure to follow instructions below or properly lift component could result in component dropping and possibly crushing operator technician which could result in death or serious injury and equipment or property only ...

Страница 16: ...ve the two piece wrap pipe The wrap pipe can be disassembled at the mid flange joint a Lift the wrap pipe from the chiller being careful to avoid damaging flange surfaces b Install protective covers on the evaporator wrap pipe and compressor connections Plastic secured with duct tape makes an adequate cover if no heavy objects are set on the openings c Remove the second stage volute to condenser b...

Страница 17: ...et it on a pallet Cover all openings to prevent the entry of foreign material into the economizer condenser and compressor 10 Use the reverse order to reassemble the economizer on the chiller Be sure to install new O rings at the appropriate joints NOTICE Handle with Care Failure to follow instructions below could result in equipment damage The cast iron base of the compressor and the discharge fl...

Страница 18: ...shell support see Figure 16 Then remove the bolts from the flanges connecting the shells 4 Reassemble the evaporator and condenser shells in the reverse order Note Install the top bolts first as these have limited clearance and act as dowel pins 5 Torque all bolts to specifications listed in Table 2 p 20 WARNING Heavy Objects Failure to follow instructions below or properly lift component could re...

Страница 19: ... base plate to protect the bare metal Install two new roll pins into the compressor casting Align the pins into the compressor mounting base Insert the bolts in the compressor base and discharge flange connections 4 Tighten the compressor base and discharge flange bolts See Table 2 p 20 for bolt torque specifications 5 Remove the lifting equipment 6 Set up dial indicators on the compressor end of ...

Страница 20: ...d 13 Torque all bolts to specifications listed in Table 2 14 Reconnect the previously cut compressor supply and return lines oil supply and return lines and the motor cooling lines using the factory supplied couplings Tightening Flanges Flanges with 8 or 12 Bolts Tighten all bolts to a snug tightness following the numerical sequence for the appropriate bolt pattern as shown below Repeat this seque...

Страница 21: ...nstallation can proceed for unit piping wiring etc After installation has been completed fill out CTV ADF001 EN CenTraVac Installation Completion Check Sheet and Request for Trane Service to schedule the startup the chiller commissioning process can be completed by Trane or under the supervision of authorized Trane personnel Note CTV ADF001 EN is also included in the Forms section of CVHM SVX001 E...

Страница 22: ......

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Страница 24: ...are committed to using environmentally conscious print practices Trane by Trane Technologies NYSE TT a global climate innovator creates comfortable energy efficient indoor environments for commercial and residential applications For more information please visit trane com or tranetechnologies com CVHM SVN001C EN 28 Aug 2020 Supersedes CVHM SVN001B EN Feb 2019 ...

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