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Towbar Fitting Instructions

 

To Suit 

MAZDA CX-8 CL4

 

Part Number 

QTMA662L

 

Rating

 

2000

/

100

 kg 

PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 

 

 

 

Cequent Customer Service 

Ph

1800 812 017 Fax

03 9898 3299 

Email

info@cequent

.

com

.

au 

Post

PO Box 4050, Dandenong South VIC 3175 

 
 

Rev

A                                                                                      Page 1                                                                Issue Date

14-02-2019

 

FOR TRAILER TOWING PURPOSES ONLY 

For towing capacity details please refer to vehicle owner’s 
manual or to the manufacturer

.  

Overloading can void your 

warranties

.

 

 

WARNING

:  

 

1.  Do not, drill, cut, weld or otherwise modify the tow bar

.

 

2.  If you are using electric welding on a motor vehicle, 

always

 check that the vehicle is not equipped with electronic engine or 

instrument  management  equipment

.   

Failure  to  do  so  could

 

destroy

  any  onboard  computers

.   

If  in  doubt,  check  with  the 

vehicle's manufacturer

.

 

3.  The high tensile fasteners supplied with this product were used to achieve the specified rating

If replacement is required 

ensure that fasteners of the same rating & quality are used

.  

Contact an authorised 

Trailboss

 dealer if further information is 

required

.

 

4.  If TBM is used in inverted position tow ball may make contact with rear tailgate when lowered, which could cause damage

.

 

General

:

 

1.  Ensure all hardware items have been included

 

refer to assembly diagram

.

 

2.  It is recommended that the instructions are read through and completely understood before making any attempt to fit this 

product

.

 

3.  Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this product

.

 

4.  Before drilling ensure that the area is clear of fuel, electrical & other components

 

5.  All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust preventative paint

.

 

6.  For vehicles that require the bumper to be cut

Ensure cut out area is in correct position on the vehicle prior to cutting the 

bumper

.

 

7.  The high tensile fasteners supplied with this product were used to achieve the specified rating

If replacement is required 

ensure that fasteners of the same rating & quality are used

.  

Contact an authorized 

Trailboss

 dealer if further information is 

required

.

 

8.  Ensure that all hardware is fastened to torque list below check fasteners on regular basis

.

 

9.  Tow bar load rating sticker provided with this product shall be conspicuously located on inside rear end of the driver's door

.  

(

See diagram below

).

 

10.  Trailboss

 

recommends that you check your tow ball to ensure that it complies with the Australian standards  

   

AS 4177

.

2

.

 

11. 

PLEASE NOTE

It is advised to remove your LUG or TBM when not actually towing so as to produce a clear view of the 

vehicles registration plate if obscured, and to also provide maximum available departure angle 

 

 
 

 

 

 

 

 

 

 

Tow bar Maintenance and Care

.

 

Trailboss 

recommends that bolt torque’s, as listed below, are routinely and regularly inspected and checked for correct tension

Replace 

any worn or defective parts

.

 

We recommended to remove Tow Ball Mounts 

(

TBM

’s, tongues or lugs

when not being used for any considerable length of time

 

So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R

-

clip are removed then stored in a safe, clean and 

dry place, away from excessive moisture

.

 

Hitch Pull Pins and spring “R” clips are regularly checked for proper installation

Replace any worn or defective parts

.

 

 

 

 

 

Place load rating sticker 

inside driver’s door here 

RECOMMENDED ASSEMBLY TORQUE LISTING 
Diameter 

Grade 8

.

8 Bolt 

 

 

M6 

9

.

5 Nm 

M8 

21

.

7 Nm 

M10 

 

43

.

4 Nm 

M12 

77

.

3Nm 

M14 

  

146  Nm 

M16 

189

.

8 Nm  

 

Содержание QTMA662L

Страница 1: ...e body panels shall have all burrs swarf removed then coated with a suitable rust preventative paint 6 For vehicles that require the bumper to be cut Ensure cut out area is in correct position on the...

Страница 2: ...75 Rev A Page 2 Issue Date 14 02 2019 ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY 1 MAZDA CX8 CL4 WELDED ASSY 1 9 PLUG BRACKET 1 2 SIDE ARM ASSY LH 1 10 NUT NYLON LOCK HEX HD M4X0 7P 2 3 SIDE ARM ASSY R...

Страница 3: ...tailgate lift exposed cover and remove 1 x Philips screw 2 Remove tailgate stopper secured with 1 x Torx screw 3 Lift the tail light cover and remove exposed 2 x Philip screws Remove tail light by pul...

Страница 4: ...O Box 4050 Dandenong South VIC 3175 Rev A Page 4 Issue Date 14 02 2019 8 Under vehicle remove the LH and RH side body trim secured with 2 x screws and 1 x scrivet 9 Remove 2 x scrivets along bumper 10...

Страница 5: ...5 Issue Date 14 02 2019 13 On chassis rail peel off the tape to reveal the 2 x mounting positions 14 Unclip the wiring harness from the chassis rail Repeat for other side 15 Loosely secure side arm to...

Страница 6: ...side arms with 3 x M12 Bolts complete with 2 x washers and 1 x nut per bolt for each side Torque all M12 fasteners to 125Nm 19 For the bumper cut Locate the centre of the bumper and on the outside mar...

Страница 7: ...o cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev A Page 1 Issue Date 14 02 2019 Wiring Loom Installation Instructions Mazda CX 8 Part No 102066 WL ECU 04826 Tail Harness Length Required...

Страница 8: ...under the previously removed scuff plate Repeat for RHS 12 Remove the 10mm bolt behind the D pillar luggage securing hood cover Repeat for RHS 13 Pop the centre cover off the luggage securing clip ne...

Страница 9: ...rt the supplied 20 Amp Fuse into the Add A Fuse and then insert the Add A Fuse into the blank fuse location in the orientation shown 30 Connect the Add A Fuse to the mating connector on the power wire...

Страница 10: ...ssue Date 14 02 2019 38 Cut off crimp the tail harness GREY and GREY BLACK wires to the trailer patch matching White and GREY BLACK wires 39 Secure all harness using supplied Cable Ties 40 Test the tr...

Страница 11: ...parts are available from your Pro Series Distributor Hitch Pin Nut R Clip Hitch Pin Fig 1 Silent Anti Rattle Hitch Pin assembly Fig 2 Installation of Trailer Ball Mount Fig 3 Silent Anti Rattle Hitch...

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