54
TRIAD Boiler Systems, Inc.
West Chicago, IL
www.triadboiler.com
The best, safest advice is:
IF IN DOUBT - SHUT DOWN THE BURNER, CONTINTUE TO FILL WITH WATER
UNTIL NORMAL WATER LEVEL IS OBTAINED.
Note: water boilers don't have a normal water level, they
are flooded systems.
If a complete shutdown occurred, let the boiler cool until the exposed drum is at hand touch temperature,
and then add water.
Do not
put the boiler back into service until the condition responsible for the low
water has been identified and corrected.
If there is any possibility that the boiler has been damaged, it should be cooled down and thoroughly
inspected for damage due to overheating.
7.9 Water Treatment
Water treatment starts with the boil-out procedure and the quality of your feedwater. Boiler feed water,
regardless of the type of treatment program used, will still contains measurable concentrations of
impurities. To maintain reliable boiler operation the concentrations of each component of the boiler’s
water must be limited to certain maximums. Feedwater treatment and chemicals are the typical means
used to maintain water quality inside your boiler.
Maximum trouble free boiler life is in most cases tied directly to proper boiler water treatment. The exact
chemistry of water varies so much from one area to another; there is no such thing as one treatment
being effective in all areas. Treatment must be provided to prevent scale formation, oxygen corrosion,
excess acidity, control of total dissolved solids, prevent caustic embrittlement, and so forth. We,
therefore, recommend that you contact a reputable boiler treatment company operating in your area for
advice in this field.
If the boiler is to be installed in an existing system where there could be frequent losses from the system
or if the hardness of the water is greater than 10 F, it will be necessary to use a filter and a softener for
system water and control the pH above 8-9.
The common problems in heating systems are scaling and water corrosion:
Scaling (Deposits of Calcium Carbonate)
Calcim impedes heat exchange between the flue gases and the water, thereby increasing the temperature
of parts exposed to the flame and reducing considerably the boiler life. Scaling concentrates where the
boiler wall temperature is higher, and the best defense against this phenomenon is a boiler design that
eliminates high temperature spots.
Calcium deposits create an insulation layer that decreases heat exchange, penalizing boiler efficiency. This
means that a large part of the combustion heat is not transferred to the water, but exits the building as
wasted heat through the chimney.
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