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TPC ERN 100T, Руководство по эксплуатации

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7.1 Basis of programming

The winding programme is a logical sequence of a few (1-350)  joined steps.

        ST

OP

        ST

OP

 ContSLOW

        END

type of cycle

type of cycle

type of cycle

type of cycle

shift

shift

winding

winding

step 1

step 4

step 3

step 2

Joining to the next step is defined by the type of cycle. If the type of cycle "END " is programmed within 
a specific step, this will end the programme. After pressing START the programme will restart at step 1.

Max.step capacity for one winding program is 350 !

25 / ERN T / V 1.3

1

Содержание ERN 100T

Страница 1: ...G MACHINE ERN T VERSION OPERATING INSTRUCTIONS ERN 100T 200T TPC s r o P lenica 53 79 03301 Liptovsk Hr dok SLOVAKIA Tel 421 44 5221366 Fax 421 44 5222088 E mail tpc tpc sk www tpc sk Version 1 3 Date...

Страница 2: ...ptosensor 5 9 Winding corrections 5 9 1 Spindle reference position setting 5 9 2 Wire guide relative position setting 5 9 3 Number of turns correction 5 9 4 Total counter 5 9 5 Wire guide correction 5...

Страница 3: ...Menu 10 1 Programme locking 10 2 Error messages 10 3 Model selection 10 4 Display language 10 5 Winding machine number 10 6 Access PIN code setting 10 7 Zero spindle position mode 11 Firmware and upg...

Страница 4: ...i chamber coils trapezoidal or asymetric windings AC servo that is used like a spindle drive assures excellent dynamical parameters constant torque and accurate positioning wire guide on ball bearings...

Страница 5: ...ire guide adjustable for round and flat wire support with spool holders and dereelers optional accessories Winding cycle linear acceleration max speed linear deceleration and stop is running automatic...

Страница 6: ...OP disconnects power in emergency 3 POWER ON indicator 4 START button starts the winding cycle 5 STOP button interrupts the winding cycle 6 JOYSTICK 7 MANUAL button 8 Connector for foot pedal 9 Indust...

Страница 7: ...4 ERN T V 1 3 COM1 MANUAL I 0 JOYSTICK 1 2 3 4 5 6 7 POWER EMERGENCY STOP 0 I Monitor cables assembly Control elements...

Страница 8: ...5 ERN T V 1 3 UPS POWER MAN I 0 TOTAL STOP BRAKE 8 9 10 11 12...

Страница 9: ...ing window Switching from Winding to Programming window it is necessary to touch central display place Switching back touch ENTER button Winding window Programming window In order to work with a PC we...

Страница 10: ...N PE400V 230V 50 Hz TN S with tolerance 5 and max power consumption 7 kVA Before plug in the connection cable make sure that electric power accordance with technical requirements Only professional sta...

Страница 11: ...machine switch over to the stand by after few second After renewing electric power supply the machine returns to the initial regime but in the position like after pressing the STOP button Keep always...

Страница 12: ...login see chap 13 OPERATOR LOGIN 20 4 2011 8 30 OPERATOR operator 1 OPERATOR 1 4 7 0 START 2 5 8 3 6 9 5 WINDING OPERATION 5 1 Switching the machine on and gear setting After switching on 1 the start...

Страница 13: ...e guide is shifted to left home zero position zero number of turns step 0 and the last programme is set 10 ERN T V 1 3 1 2 The gear change requires the use of password Master code listed in the warran...

Страница 14: ...ivation of this function MEM POS ON will be updated with values as they were before the electricity drop IN ORDER TO USE THIS FUNCTION THE MACHINE MUST BE EQUIPPED WITH THE UNINTERRUPTIBLE POWER SUPPL...

Страница 15: ...ing on the machine and pressing ENTER or after a step finished Starting from this state will shift the programme one step forward Eg If we are in the step 0 after pressing START step 1 will be running...

Страница 16: ...VOLATILE MEMORY Data store in the working part of memory will remain there even if power is disconnected PC SSD disc PART D LAN 5 6 Start and Stop of winding cycle programme Winding cycle is initiated...

Страница 17: ...n ramp can be set up by PEDAL button Speed set up in this way is applicable only for the current programme It is independent of the speed programmed in a specific programme step Eg maximum speed set u...

Страница 18: ...ng START button 4 cycle continues Winding cycle can continue seamlesly without interruption 5 8 Security measure OPTO SENSOR OPTO SENSOR TURCK type QMT42VN6FF1000 with range of 1 m 2 m which logs body...

Страница 19: ...gs Reference zero spindle position is set up as follows switch the brake off by the switch 6 turn the spindle manually to the required position and return the switch 6 to the former position press EXI...

Страница 20: ...allows you to correct the wire guide position to be in accordance with the bobbin or winding tool Default 5 mm rel pos 9mm rel pos 5mm rel pos 1mm the same wire guide coordinate depending on relative...

Страница 21: ...dequate spindle turn leads to the loss of reference position Pressing the RESET button will change the actual number count to zero 1 2 5 9 4 Total counter We can switch between TOTAL COUNTER and COUNT...

Страница 22: ...you to correct the wire guide position during the winding process Holding any of the the buttons pressed cca 0 5 s moves the wire guide continuously 5 9 6 Wire guide direction change This allows you t...

Страница 23: ...achine will return to the STANDSTILL state 5 9 8 Back winding This allows you to wind back the required number of turns We can wind back the number of turns required only by using the pedal The number...

Страница 24: ...ightly faster than programmed deceleration ramp This is controlled by the software CODE TIME s 1 1 0 2 1 3 3 1 8 4 2 3 Presentated values are valid for max speed 5 2 8 6 3 8 7 5 8 8 7 8 2 1 Code table...

Страница 25: ...a four way JOYSTICK which provides the following actions wire guide corrections RIGHT WIRE GUIDE MOVING LEFT WIRE GUIDE MOVING step change RETURN TO WIRE GUIDE CORRECTION NEXT STEP PREVIOUS STEP GO BA...

Страница 26: ...ck and wire guide direction change RETURN ONE STEP BACK this action returns winding programme to the end of the previous step and sets correct positions of the wire guide and the spindle JOYSTICK retu...

Страница 27: ...r use the numeric keyboard Created programme is saved to the working part of memory programme in this memories is designated as an ACTUAL PROGRAMME We can either overwrite or modify the already existi...

Страница 28: ...e of cycle type of cycle shift shift winding winding step 1 step 4 step 3 step 2 Joining to the next step is defined by the type of cycle If the type of cycle END is programmed within a specific step...

Страница 29: ...mp spindle is not turning and the wire guide is shifting from its position to the left or right in accordance with the programmed value Delay spindle and wire guide are idle the duration of the pause...

Страница 30: ...sh program starts the next step automatically without pressing the START button Winding step decelerates to zero at first Continual cycle without deceleration After step finish program starts the next...

Страница 31: ...irection after start Cancelation of the previous number of turns CANCEL previous counted number of turns is cancelled after START UP of the winding step type NOT CANCEL counted number of turns is not...

Страница 32: ...etween 1 and 8 for acceleration and deceleration according to the table below CODE 1 2 3 4 5 6 7 8 ACCEL DECEL 3 0 3 5 4 0 5 0 6 0 7 0 8 0 9 0 3 0 3 5 4 0 5 0 6 0 7 0 8 0 9 0 s s Protection shield pro...

Страница 33: ...Pitch Left reversal point 30 ERN T V 1 3 780 00 0 000 PROGRAM PROGRAM PROGRAM PROGRAM 2 2 2 2 1 2 1 Right reversal point 1 PROGRAM PROGRAM 2 2 2 1...

Страница 34: ...uring programming The wire guide shifting can be switched OFF by pressing the SHIFTING ON OFF button during programming PROGRAM 2 PROGRAM 2 Type of cycle Set the type of cycle and choose how to contin...

Страница 35: ...7 2 4 Wire guide jump Lenght of jump and direction 32 ERN T V 1 3 1 2 PROGRAM Type of cycle 2 1 PROGRAM PROGRAM 3...

Страница 36: ...Type of cycle 33 ERN T V 1 3 1 2 7 2 5 Delay Time of delay PROGRAM PROGRAM PROGRAM 2 1 3...

Страница 37: ...be switched as follow The layer number of every step can be assigned according to winding instruction The same number of layer can be assigned to a few consecutive steps While winding the assignment...

Страница 38: ...corrections An empty step can be inserted anywhere within the programme It can then be completed with the required parameters Subsequent steps are shifted in value 1 automatically 2 2 1 PROGRAM 2 2 E...

Страница 39: ...in value 1 automatically Step which we wish to cancel can be chosen by buttons or 1 2 4 3 JUMP EMPTY STEP 1 2 3 7 4 3 Copy step Each already programmed step can be copied to another step previous or...

Страница 40: ...e of the same type Eg if the current step is winding the chosen parameter will be changed in all subsequent winding steps This is valid for all other step types SHIFT JUMP PAUSE The pitch is changed i...

Страница 41: ...correction provides offset for all coordinates in the programme to the left or right of the entered value 39 ERN T V 1 3 All programmed coordinates left right reversal points and shifts are increased...

Страница 42: ...er each wound layer The machine will stop after each layer at both left and right reversal points This will continue until the programmed number of turns is reached If the assigned layer is displayed...

Страница 43: ...int The machine will stop in desired layer in desired reversal point and the entire winding step terminates 41 ERN T V 1 3 7 5 3 Warnings This function allows to write important warning for any step I...

Страница 44: ...er is wound eg from left to the right press the wire guide correction button and correct the wire guide position This corrected position is saved by pressing SAVE AS RIGHT CORRECTION button Likewise i...

Страница 45: ...Maximum value for wire guide correction can not be greater than 10 mm after a layer is wound Value higher than this will be ignored 43 ERN T V 1 3 2 3 1...

Страница 46: ...urns have been completed In the manual regime the winding is done by the foot pedal The value of the pitch is taken from the current step The wire guide direction is controlled by WIRE GUIDE DIRECTION...

Страница 47: ...rapezoid OFF right trapezoid X X left trapezoid OFF right trapezoid X X left trapezoid X X right trapezoid OFF left trapezoid X X right trapezoid X X left trapezoid X X right trapezoid OFF left trapez...

Страница 48: ...xiliary digital outputs and 4 digital inputs Digital inputs and outputs are galvanically isolated Relay is applied in standard equipment 7 6 1 Window for inputs and outputs Controller ERN Auxiliary eq...

Страница 49: ...YCLE START winding cycle start is done if input is high 12 V CYCLE START BLOCKED start is blocked while duration of high 12V 47 ERN T V 1 3 7 6 3 Digital outputs programming The following 3 parameters...

Страница 50: ...48 ERN T V 1 3 Delay 1 2...

Страница 51: ...49 ERN T V 1 3 8 STEPS LIST Steps list displays view of programmed steps and provides the following possibility for programming and corrections Parameter correction...

Страница 52: ...50 ERN T V 1 3 780 00 0 000 PROGRAM 2 1 Each parameter can be changed in this way Insert empty step empty step 2 1...

Страница 53: ...51 ERN T V 1 3 Copy step 1 2 Pressing of button COPY STEP ends copying...

Страница 54: ...52 ERN T V 1 3 Delete step 1 2...

Страница 55: ...dium PC memory space is divided into two partitions C and D The operating system is installed on C Access to partition C is blocked Partition D is used for manufacturer application programmes and wind...

Страница 56: ...54 ERN T V 1 3...

Страница 57: ...mme saving Each programme can have a maximum of 350 steps Once a programme is created it can then be saved Provide a name for the programme and save it into directory or subdirectory 55 ERN T V 1 3 2...

Страница 58: ...56 ERN T V 1 3 9 3 Programme copy This function allows to copy programmes already created 1 2 1 2...

Страница 59: ...locking Model selection Language selection PIN code setting Machine number setting Display layer Spindle zero position Accelerations decel 10 1 Programme locking Programming can be locked or unlocked...

Страница 60: ...tion press ENTER and correct either spindle speed or pitch ERROR Wire guide position out of range Winding width is out of range Solution press ENTER and correct either relative position or reversal po...

Страница 61: ...10 3 Model selection 10 4 Display language 59 ERN T V 1 3 Allows a selection of display language 1 2 3 1 2...

Страница 62: ...rk identification 10 6 Access PIN code setting Available codes for user MASTER code allows you to change all settings in menu This code is fixed by producer and is referred to guarantee certificate PI...

Страница 63: ...et Absolute zero spindle position ON zero spindle position as set during reset is kept for all winding steps and manual spindle handling Absolute zero spindle position OFF zero spindle position starts...

Страница 64: ...Upgrade of the application programme Procedure of the application programme upgrade is as follows copy unpack received upgrade file connect flash disc keyboard and mouse to the USB ports of the PC cl...

Страница 65: ...on log is created The names and codes information are stored in the file C TPC OperatorNames ini this can be edited never change the header it has to remain on the first row in the form MenaObsluhy al...

Страница 66: ...file After pressing the button a dialog box appears for the file saving and a preset file name is proposed TabProd_ERN_num_X where X numerical code of the winding machine The production log can be tr...

Страница 67: ...logical operation description is displayed on the winding machine monitor automatically This information comes from the winding procedure and it can be represented in form of texts or images Applicati...

Страница 68: ...onnected online with a winder It allows the creation of complicated long programs with an overview of the position of the wire guide and has special features such as layer spread or correction 66 ERN...

Страница 69: ...the ball bearings have permanent grease filling no lubrication is needed 18 WARRANTY PERIOD AND SERVICE Warranty period is 24 months from the date of delivery Warranty and after warranty repairs are...

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