A09688
No. 1
No. 2 No. 3
No. 4
No. 5
No. 1
No. 2
No. 3
No. 4
No. 5
Mark
1, 2 or 3
Mark
0, 1 or 2
Mark
1, 2, 3, 4 or 5
14
−
54
−
ENGINE MECHANICAL
CYLINDER BLOCK ASSY (1CD
−
FTV)(From September,
2003)
1CD
−
FTV ENGINE REPAIR MANUAL (RM1046E)
(l)
If using the standard bearing, replace it with one having
the same number. If the number of the bearing cannot be
determined, find the correct number of the bearing by ad-
ding together the numbers imprinted on the cylinder block
and crankshaft, then select the bearing with the same
number as the total. There are 5 sizes of standard bear-
ings, marked ”1”, ”2”, ”3”, ”4” and ”5” accordingly.
Number Marked
Cylinder Block
Crankshaft
Use Bearing
1
0
1
1
1
2
1
2
3
2
0
2
2
1
3
2
2
4
3
0
3
3
1
4
3
2
5
HINT:
EXAMPLE
Cylinder block ”2” + Crankshaft ”1” = Total number 3 (Use bear-
ing ”3”)
Cylinder block main journal bore diameter:
Mark ”1”
61.000 to 61.006 mm (2.4016 to 2.4018 in.)
Mark ”2”
61.006 to 61.012 mm (2.4018 to 2.4020 in.)
Mark ”3”
61.012 to 61.018 mm (2.4020 to 2.4023 in.)
Crankshaft main journal diameter:
Mark ”0”
57.004 to 57.010 mm (2.2443 to 2.2445 in.)
Mark ”1”
56.998 to 57.004 mm (2.2440 to 2.2443 in.)
Mark ”2”
56.992 to 56.998 mm (2.2438 to 2.2440 in.)
Standard size bearing center wall thickness:
Mark ”1”
1.976 to 1.979 mm (0.0778 to 0.0779 in.)
Mark ”2”
1.979 to 1.982 mm (0.0779 to 0.0780 in.)
Mark ”3”
1.982 to 1.985 mm (0.0780 to 0.0781 in.)
Mark ”4”
1.985 to 1.988 mm (0.0781 to 0.0783 in.)
Mark ”5”
1.988 to 1.991 mm (0.0783 to 0.0784 in.)
(m)
Completely remove the Plastigage.
