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2.2 Connection with counterpart machine 

(1) Foundation work 

In order to minimize the vibration and misalignment during operation, strong foundation is 
required. If foundation is incomplete, machine will vibrate and bearing life will be shortened, 
to which please pay attention. The most ideal foundation in order to prevent generation of 
vibration is a strong concrete foundation but 
if such concrete foundation cannot be made 
because of counterpart machine and 
relation with the place, install the motor on 
the steel frame with bolts firmly arranging 
that the motor shaft exactly level (or 
perpendicular for a vertical motor) surely. 
For the base, achieve the level degree of 
0.2/1000mm or less accurately. Also, clean 
the surfaces of concrete foundation / steel 
frame and of the leg of motor for ideal 
installation. 

(2) In case of flexible coupling 

1) Mark the matchmarks on the outer 

surface of coupling. 

2) In order to rotate the couplings together, 

connect couplings of the counterpart 
machine and of the motor by one bolt. 

3) Fix a dial gauge firmly to outer surface of one coupling. (Fig. 2) 
4) Move the matchmark of the coupling to the top and measure the dimension-g by clearance 

gauge and dimension-h by dial gauge. 

5) Rotate the coupling and carry out same measurement as above item 4) at every 90 of 

quadrant positions. 

6) Adjust using shim plates so that the difference between maximum and minimum of the 

measured values will be 0.03mm for both g and h. Every time the measurement for 
adjustment is carried out, tighten the installation part with bolt sufficiently. When dial 
gauge cannot be fitted for a small motor, apply the stretch to the outer surface of one 
coupling and measure the clearance between stretch and the other coupling. 

 

 

Stretch

 

Fig. 2

 

h : Parallelism

 

g : Eccentricity

 

Matchmark

 

Содержание EDM series

Страница 1: ...INSTRUCTION MANUAL Permanent magnet type synchronous motor Series...

Страница 2: ......

Страница 3: ...r powering 7 III Maintenance checking 8 1 Daily checking 8 2 Periodical checking 8 3 Bearing and lubrication 8 4 Checking of accessories 10 5 Service life of main accessory parts 10 IV Preparation for...

Страница 4: ...sified to Danger and Caution Danger In case of error in operation dangerous situation may occur and it could result in death or serious injury Caution In case of error in operation dangerous situation...

Страница 5: ...ling by user is out of range of our guarantee we are not responsible for it Do not put obstacles in front of motor name plate in order for operator to see it at any time Do not remove the name plate T...

Страница 6: ...rn When error occurred stop operation immediately Otherwise that could result in electric shock injury fire etc Maintenance inspection At the time of measurement of insulation resistance do not touch...

Страница 7: ...of cooling fan of the motor and the wall should be 20cm or more for EDM13 EDM31 and 30cm or more for EDM35 EDM68 3 Place with less humidity 4 Place with less dust If dust is accumulated on the fins of...

Страница 8: ...ideal installation 2 In case of flexible coupling 1 Mark the matchmarks on the outer surface of coupling 2 In order to rotate the couplings together connect couplings of the counterpart machine and o...

Страница 9: ...applied will be the value found by the following formula 0 016 Ls 2 Calculation formula Step 1 How to find belt contact angle small pulley side Formula 1 Formula 1 180 2 sin 1 Step 2 How to find initi...

Страница 10: ...This matter should be taken into consideration when pulley diameter is determined The belt tension differs depending on the kind of belt however the radial load imposed on the motor shaft should be le...

Страница 11: ...shown in Fig 6 Caution If electromagnetic brake and main power supply circuit are connected erroneously with terminals of ptc thermistor terminals MG1 MG2 temperature sensing element terminals T1 T2 T...

Страница 12: ...equivalent Cable clamp MS3057 12A product of Japan Aviation Electronics Industry Limited or equivalent 2 As to the shielded cable N ground that of the motor side only 3 Never carry out the measuremen...

Страница 13: ...tion type motors the bearing portion is filled with grease before shipment However if they are not used for more than 6 months after arrival at the site the grease must be replenished soon after start...

Страница 14: ...f ventilation 4 Measurement of vibration 5 Looseness of tightening nuts 6 Condition of direct connection of coupling and belt tension 7 Cleaning of individual part 8 Checking of power supply condition...

Страница 15: ...V EDM2771V NU313 33 3400 4200 5400 6312ZZ EDM2772V EDM2781V NU316 47 3000 3700 4800 6312ZZ EDM3141V NU316 47 3000 3700 4800 6315ZZ EDM3151V EDM3161V EDM3541V NU320 72 2600 3200 4200 6315ZZ EDM3551V ED...

Страница 16: ...ce life limit It differs depending on the service environment conditions and therefore carry out checking or replacement of parts making the undermentioned service life limit as a criterion 5 1 As to...

Страница 17: ...otor for 2 years or longer pay attention whether abnormal sound is heard from bearing during trial operation If it is heard replace the bearing Grease replenishment type Replenish the quantity shown o...

Страница 18: ...ith the terminals in the terminal box 4 Remove the connection part of pulse oscillator output cable connector at upper part of fan cover 1 1 Non load side 1 Remove pulse oscillator output cable connec...

Страница 19: ...the insulated short shaft this shaft is attached to EDM31 or over and not attached to EDM27 or less of which shaft is unified type with motor shaft of non load side shaft end When that short shaft is...

Страница 20: ...shaft manually to confirm smooth rotation Table 6 V ring type on the non load side Only motors with an oscillator Type of motor Type of break Type of V ring EDM1311V EDM3541V None None EDM3551V EDM685...

Страница 21: ...ly and tighten the bolts of diagonal positions alternately in order to avoid uneven tightening Apply grease Three bond TB1805 spray type to the lip of V ring 8 After assembling rotate the shaft manual...

Страница 22: ...imilar to the bearing make shrink fit of inside slinger to the shaft referring item 4 4 Heat the ball bearing or roller bearing inner ring in oil thermostatic oven or by induction heater to about 80 C...

Страница 23: ...EDM22 or less 16 Pulse oscillator 17 Pulse oscillator output cable connector 18 Fan cover Table 8 No Name 1 Shaft 2 Load side bearing outer cover 3 Load side roller bearing 4 Load side bearing inner...

Страница 24: ...or 20 Fan cover Fig 19 Structural sectioned drawing of 21 Grease reservoir EDM3551V EDM54 22 Slip ring 23 Earth brush 24 V ring Table10 No Name 1 Shaft 2 Load side bearing outer cover 3 Load side ball...

Страница 25: ...diameter Excessivetensionofbelt Makeproperbelttension Loadpointtooawayfrommotor Putloadpointnearerthemotor Large pulley impedes cooling air of motor Provideventholeforpulley Others Dustonrotatingporti...

Страница 26: ...acewaytrack Carelesshandling dropping etc Carelessassembling Investigationofworkingconditionswhen handlingorassembling Carefulhandling Correctassembling Damaged cage Damage Biasedwear Wearofpocketport...

Страница 27: ...originated in something other than the delivered product When the problem was caused by modification performed without the prior approval of Toyo Denki When the problem was caused by repair or modifi...

Страница 28: ...4 16 Yaesu Chuo ku Tokyo Japan ZIP CODE 103 0028 TEL 81 3 5202 8133 FAX 81 3 5202 8150 A part of specification and dimension is subject to change without notification in advance because of improvemen...

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