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(5) Loosen about 3 turns the 2 setscrews fixing the pulse oscillator rotor to the motor shaft and 

remove pulse oscillator. (Do not take off the setscrews.) However, an adhesive (TB1342H) is used 
to prevent the set screws from loosening. Before removing the set screws forcibly, warm them up 
to about 100°C using a thin soldering iron and then remove them. 

(6) Remove the fixing screws of the pulse oscillator mount, and remove that mount. When the mount 

is removed, mark the matchmarks. (For EDM22

EDM68, it is unnecessary to remove the pulse 

oscillator mount.) 

(7) Remove the V-ring. Refer to Fig. 10 for motors with 

encoder only (EDM3551V and EDM3561V, EDM43 to 
EDM68), and motors with encoder and electromagnetic 
brake. At that time refer to Table 6 for the V-ring type 
on the non-load side. 

Remove the V ring. 
(8) In case that  the electromagnetic brake is provided, 

remove it.

 

 

(9)  Remove  the  bearing  outer  cover  of  non-load  side 

(since the cover of EDM35 or less is unified type with 
bracket,  remove  the  fixing  bolts  of  the  bearing  inner 
cover).  When  that  outer  cover  is  removed,  mark  the 
matchmarks. 

(10)  Remove  the  bracket  of  non-load  side.  When  it  is 

removed, mark the matchmarks. 

(11) Remove the insulated short shaft (this shaft is attached to EDM31 or over and not attached to 

EDM27 or less, of which shaft is unified type with motor shaft.) of non-load side shaft end. When 
that short shaft is removed, mark the matchmarks. 

(12) Remove the C-type snap ring by the pliers. (EDM35 or less) 

Remove the bearing nut, bearing washer and outer slinger. (EDM43 or over) 

(13) Pull out the bearing from shaft by the puller. (As to the details of replacement work of bearing, 

refer to item V-2.) 

(14)  After  completion  of  replacement  work  of  bearing,  carry  out  assembly  work  under  reversed 

procedure of disassembly. 

Align

 the matchmarks marked at the time of disassembly and tighten 

the bolts of diagonal positions alternately in order to avoid uneven tightening.

 

Also, apply grease 

(Three Bond 1805 spray type) to the lip of the V ring. The shaft runout for mounting the encoder 
should be 0.05 mm or less at TIR. The measurement method of shaft runout is according to Fig.11. 
At that time, use a non-magnetic dial gauge. If the dial gauge is not nonmagnetic, it may not be 
possible to measure shaft runout correctly. 

[Note]   

T.I.R.(Total Indicator Reading) refers to the total amount of dial gauge reading when the 
measurement unit is rotated once around the reference axis. 

 

 

Oscillator 

mounting base 

Oscillator 

V ring 

Apply grease to lip at reassembly

 

 

Fig.10 Position of V ring at 

non-load side 

Содержание EDM series

Страница 1: ...INSTRUCTION MANUAL Permanent magnet type synchronous motor Series...

Страница 2: ......

Страница 3: ...r powering 7 III Maintenance checking 8 1 Daily checking 8 2 Periodical checking 8 3 Bearing and lubrication 8 4 Checking of accessories 10 5 Service life of main accessory parts 10 IV Preparation for...

Страница 4: ...sified to Danger and Caution Danger In case of error in operation dangerous situation may occur and it could result in death or serious injury Caution In case of error in operation dangerous situation...

Страница 5: ...ling by user is out of range of our guarantee we are not responsible for it Do not put obstacles in front of motor name plate in order for operator to see it at any time Do not remove the name plate T...

Страница 6: ...rn When error occurred stop operation immediately Otherwise that could result in electric shock injury fire etc Maintenance inspection At the time of measurement of insulation resistance do not touch...

Страница 7: ...of cooling fan of the motor and the wall should be 20cm or more for EDM13 EDM31 and 30cm or more for EDM35 EDM68 3 Place with less humidity 4 Place with less dust If dust is accumulated on the fins of...

Страница 8: ...ideal installation 2 In case of flexible coupling 1 Mark the matchmarks on the outer surface of coupling 2 In order to rotate the couplings together connect couplings of the counterpart machine and o...

Страница 9: ...applied will be the value found by the following formula 0 016 Ls 2 Calculation formula Step 1 How to find belt contact angle small pulley side Formula 1 Formula 1 180 2 sin 1 Step 2 How to find initi...

Страница 10: ...This matter should be taken into consideration when pulley diameter is determined The belt tension differs depending on the kind of belt however the radial load imposed on the motor shaft should be le...

Страница 11: ...shown in Fig 6 Caution If electromagnetic brake and main power supply circuit are connected erroneously with terminals of ptc thermistor terminals MG1 MG2 temperature sensing element terminals T1 T2 T...

Страница 12: ...equivalent Cable clamp MS3057 12A product of Japan Aviation Electronics Industry Limited or equivalent 2 As to the shielded cable N ground that of the motor side only 3 Never carry out the measuremen...

Страница 13: ...tion type motors the bearing portion is filled with grease before shipment However if they are not used for more than 6 months after arrival at the site the grease must be replenished soon after start...

Страница 14: ...f ventilation 4 Measurement of vibration 5 Looseness of tightening nuts 6 Condition of direct connection of coupling and belt tension 7 Cleaning of individual part 8 Checking of power supply condition...

Страница 15: ...V EDM2771V NU313 33 3400 4200 5400 6312ZZ EDM2772V EDM2781V NU316 47 3000 3700 4800 6312ZZ EDM3141V NU316 47 3000 3700 4800 6315ZZ EDM3151V EDM3161V EDM3541V NU320 72 2600 3200 4200 6315ZZ EDM3551V ED...

Страница 16: ...ce life limit It differs depending on the service environment conditions and therefore carry out checking or replacement of parts making the undermentioned service life limit as a criterion 5 1 As to...

Страница 17: ...otor for 2 years or longer pay attention whether abnormal sound is heard from bearing during trial operation If it is heard replace the bearing Grease replenishment type Replenish the quantity shown o...

Страница 18: ...ith the terminals in the terminal box 4 Remove the connection part of pulse oscillator output cable connector at upper part of fan cover 1 1 Non load side 1 Remove pulse oscillator output cable connec...

Страница 19: ...the insulated short shaft this shaft is attached to EDM31 or over and not attached to EDM27 or less of which shaft is unified type with motor shaft of non load side shaft end When that short shaft is...

Страница 20: ...shaft manually to confirm smooth rotation Table 6 V ring type on the non load side Only motors with an oscillator Type of motor Type of break Type of V ring EDM1311V EDM3541V None None EDM3551V EDM685...

Страница 21: ...ly and tighten the bolts of diagonal positions alternately in order to avoid uneven tightening Apply grease Three bond TB1805 spray type to the lip of V ring 8 After assembling rotate the shaft manual...

Страница 22: ...imilar to the bearing make shrink fit of inside slinger to the shaft referring item 4 4 Heat the ball bearing or roller bearing inner ring in oil thermostatic oven or by induction heater to about 80 C...

Страница 23: ...EDM22 or less 16 Pulse oscillator 17 Pulse oscillator output cable connector 18 Fan cover Table 8 No Name 1 Shaft 2 Load side bearing outer cover 3 Load side roller bearing 4 Load side bearing inner...

Страница 24: ...or 20 Fan cover Fig 19 Structural sectioned drawing of 21 Grease reservoir EDM3551V EDM54 22 Slip ring 23 Earth brush 24 V ring Table10 No Name 1 Shaft 2 Load side bearing outer cover 3 Load side ball...

Страница 25: ...diameter Excessivetensionofbelt Makeproperbelttension Loadpointtooawayfrommotor Putloadpointnearerthemotor Large pulley impedes cooling air of motor Provideventholeforpulley Others Dustonrotatingporti...

Страница 26: ...acewaytrack Carelesshandling dropping etc Carelessassembling Investigationofworkingconditionswhen handlingorassembling Carefulhandling Correctassembling Damaged cage Damage Biasedwear Wearofpocketport...

Страница 27: ...originated in something other than the delivered product When the problem was caused by modification performed without the prior approval of Toyo Denki When the problem was caused by repair or modifi...

Страница 28: ...4 16 Yaesu Chuo ku Tokyo Japan ZIP CODE 103 0028 TEL 81 3 5202 8133 FAX 81 3 5202 8150 A part of specification and dimension is subject to change without notification in advance because of improvemen...

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