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Please read surely the following precautions 

 

Introduction 

We thank you for your adoption of Toyo Denki ED Motor (permanent magnet type synchronous 
motor). This Manual shows handling method of ED motor and precautions on use for customers 
having general knowledge on permanent magnet type synchronous motor. Before use, please 
read this Manual carefully until getting of enough knowledge on our ED motor and use it when 
it is in optimum condition. After reading, please keep this Manual close to the place where ED 
motor is used. In case of lease or transfer of ED motor, deliver this Manual together. When ED 
motor is used combining with machine or equipment, please arrange this Manual to be handed 
to the end user surely. If this Manual is lost or damaged, please order new one from us or our 
distributor. Meanwhile there is a possibility that we change parts of ED motor for the purpose 
of improvement of quality/performance or for safety. At such time, there may be a case that a 
part of content and illustration, etc. of this Manual does not conform to the original parts, for 
which please understand. If there are any points which are unclear, please consult us or our 
distributor. 

Safety precautions 

Before works of installation, operation, maintenance, inspection, etc., please read carefully this 
Manual and the manual of Inverter equipment (VF66B, etc.) and all of other attached documents 
surely  for  correct  use.  Please  use  ED  motor  after  getting  enough  knowledge  on  it  as  well  as 
information  on  safety  and  all precautions. After  reading, keep  this  Manual  close  to  the  place 
where operator can read it easily at anytime. In this Manual, ranking of safety precautions is 
classified to [Danger] and [Caution]. 

 

!    Danger 

 : In case of error in operation, dangerous situation may occur and it could result 
in death or serious injury. 

!    Caution 

 : In case of error in operation, dangerous situation may occur and it could result 
in medium or light injury, or damage to physical property only. 

 
Even in case of above    !    Caution , there is a possibility to lead to serious result depending on 
the situation. 
Since important contents are written in both safety precautions, make sure to observe them. 
 

  !    Danger 

(General) 

Works of transportation, installation, piping, wiring, operation, maintenance, inspection 

must be carried out by qualified expert. Otherwise, that could result in electric shock, injury, 
fire, etc. 

Avoid the work in state of hot-line. Be sure to work after breaking of power supply. 

Otherwise, that could result in electric shock. 

Even in state that power supply is interrupted, voltage is generated at motor terminal while 

motor is running. Do not touch the motor until perfect stop of rotor and also avoid the work. 
Otherwise, that could result in electric shock and injury. 

In state that the power supply is interrupted, do not apply the motor to the usage which has 

a possibility of being rotated faster than motor rating speed by the load. Otherwise, that could 
result in burning and fire. 

Never use the motor in explosive atmosphere. Otherwise, that could result in injury, fire, etc. 

(Installation) 

Surely ground the terminal for earthing. That could result in electric shock. 

In case of use of motor fitting on the ceiling or on the wall, it may drop depending on the 

conditions. Therefore, please obey to catalog and technical materials in regard to the details 
of range of use. Otherwise, that could result in injury. 

Operate the motor after confirmation that protection devices are firmly connected and they 

activate normally. Otherwise, that could result in injury and fire. 

Содержание EDM series

Страница 1: ...INSTRUCTION MANUAL Permanent magnet type synchronous motor Series...

Страница 2: ......

Страница 3: ...r powering 7 III Maintenance checking 8 1 Daily checking 8 2 Periodical checking 8 3 Bearing and lubrication 8 4 Checking of accessories 10 5 Service life of main accessory parts 10 IV Preparation for...

Страница 4: ...sified to Danger and Caution Danger In case of error in operation dangerous situation may occur and it could result in death or serious injury Caution In case of error in operation dangerous situation...

Страница 5: ...ling by user is out of range of our guarantee we are not responsible for it Do not put obstacles in front of motor name plate in order for operator to see it at any time Do not remove the name plate T...

Страница 6: ...rn When error occurred stop operation immediately Otherwise that could result in electric shock injury fire etc Maintenance inspection At the time of measurement of insulation resistance do not touch...

Страница 7: ...of cooling fan of the motor and the wall should be 20cm or more for EDM13 EDM31 and 30cm or more for EDM35 EDM68 3 Place with less humidity 4 Place with less dust If dust is accumulated on the fins of...

Страница 8: ...ideal installation 2 In case of flexible coupling 1 Mark the matchmarks on the outer surface of coupling 2 In order to rotate the couplings together connect couplings of the counterpart machine and o...

Страница 9: ...applied will be the value found by the following formula 0 016 Ls 2 Calculation formula Step 1 How to find belt contact angle small pulley side Formula 1 Formula 1 180 2 sin 1 Step 2 How to find initi...

Страница 10: ...This matter should be taken into consideration when pulley diameter is determined The belt tension differs depending on the kind of belt however the radial load imposed on the motor shaft should be le...

Страница 11: ...shown in Fig 6 Caution If electromagnetic brake and main power supply circuit are connected erroneously with terminals of ptc thermistor terminals MG1 MG2 temperature sensing element terminals T1 T2 T...

Страница 12: ...equivalent Cable clamp MS3057 12A product of Japan Aviation Electronics Industry Limited or equivalent 2 As to the shielded cable N ground that of the motor side only 3 Never carry out the measuremen...

Страница 13: ...tion type motors the bearing portion is filled with grease before shipment However if they are not used for more than 6 months after arrival at the site the grease must be replenished soon after start...

Страница 14: ...f ventilation 4 Measurement of vibration 5 Looseness of tightening nuts 6 Condition of direct connection of coupling and belt tension 7 Cleaning of individual part 8 Checking of power supply condition...

Страница 15: ...V EDM2771V NU313 33 3400 4200 5400 6312ZZ EDM2772V EDM2781V NU316 47 3000 3700 4800 6312ZZ EDM3141V NU316 47 3000 3700 4800 6315ZZ EDM3151V EDM3161V EDM3541V NU320 72 2600 3200 4200 6315ZZ EDM3551V ED...

Страница 16: ...ce life limit It differs depending on the service environment conditions and therefore carry out checking or replacement of parts making the undermentioned service life limit as a criterion 5 1 As to...

Страница 17: ...otor for 2 years or longer pay attention whether abnormal sound is heard from bearing during trial operation If it is heard replace the bearing Grease replenishment type Replenish the quantity shown o...

Страница 18: ...ith the terminals in the terminal box 4 Remove the connection part of pulse oscillator output cable connector at upper part of fan cover 1 1 Non load side 1 Remove pulse oscillator output cable connec...

Страница 19: ...the insulated short shaft this shaft is attached to EDM31 or over and not attached to EDM27 or less of which shaft is unified type with motor shaft of non load side shaft end When that short shaft is...

Страница 20: ...shaft manually to confirm smooth rotation Table 6 V ring type on the non load side Only motors with an oscillator Type of motor Type of break Type of V ring EDM1311V EDM3541V None None EDM3551V EDM685...

Страница 21: ...ly and tighten the bolts of diagonal positions alternately in order to avoid uneven tightening Apply grease Three bond TB1805 spray type to the lip of V ring 8 After assembling rotate the shaft manual...

Страница 22: ...imilar to the bearing make shrink fit of inside slinger to the shaft referring item 4 4 Heat the ball bearing or roller bearing inner ring in oil thermostatic oven or by induction heater to about 80 C...

Страница 23: ...EDM22 or less 16 Pulse oscillator 17 Pulse oscillator output cable connector 18 Fan cover Table 8 No Name 1 Shaft 2 Load side bearing outer cover 3 Load side roller bearing 4 Load side bearing inner...

Страница 24: ...or 20 Fan cover Fig 19 Structural sectioned drawing of 21 Grease reservoir EDM3551V EDM54 22 Slip ring 23 Earth brush 24 V ring Table10 No Name 1 Shaft 2 Load side bearing outer cover 3 Load side ball...

Страница 25: ...diameter Excessivetensionofbelt Makeproperbelttension Loadpointtooawayfrommotor Putloadpointnearerthemotor Large pulley impedes cooling air of motor Provideventholeforpulley Others Dustonrotatingporti...

Страница 26: ...acewaytrack Carelesshandling dropping etc Carelessassembling Investigationofworkingconditionswhen handlingorassembling Carefulhandling Correctassembling Damaged cage Damage Biasedwear Wearofpocketport...

Страница 27: ...originated in something other than the delivered product When the problem was caused by modification performed without the prior approval of Toyo Denki When the problem was caused by repair or modifi...

Страница 28: ...4 16 Yaesu Chuo ku Tokyo Japan ZIP CODE 103 0028 TEL 81 3 5202 8133 FAX 81 3 5202 8150 A part of specification and dimension is subject to change without notification in advance because of improvemen...

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