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SAFETY PRECAUTIONS

• Ensure that all Local, National and International regulations are satisfied. 
• Read these “SAFETY PRECAUTIONS” carefully before Installation. 
• The precautions described below include important items regarding safety. 

Observe them without fail. 

• After the installation work, perform a test operation to check for any problem. 

Follow the Owner’s Manual to explain to the customer how to use and maintain the unit. 

• Ask the customer to keep the Installation Manual together with the Owner’s Manual. 
• The manufacturer shall not assume any liability for the damage caused by not observing the description of this manual.

WARNING

• Ask an authorized dealer or qualified installation professional to install/maintain the air conditioner. 

Inappropriate installation may result in water leakage, electric shock or fire. 

• Do not use any refrigerant different from the one specified for complement or replacement. 

Otherwise, abnormally high pressure may be generated in the refrigeration cycle, which may result in a failure or 
explosion of the product or an injury to your body.

• Be sure to connect earth wire. (grounding work) 

Incomplete grounding cause an electric shock. 
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables. 

• Turn off the main power supply switch or breaker before attempting any electrical work. 

Make sure all power switches are off. Failure to do so may cause electric shock. 
Use an exclusive power circuit for the air conditioner. Use the rated voltage. 

• Connect the connecting cable correctly. 

If the connecting cable is incorrect, electric parts may be damaged. 

• When moving the air conditioner for installation to another place, be very careful not to allow the specified 

refrigerant (R410A) to become mixed with any other gaseous body into the refrigeration circuit. 

If air or any other gas mixes with the refrigerant, the gas pressure in the refrigeration circuit will become abnormally 
high and it may result in the pipe bursting or personal injuries. 

• Do not modify this unit by removing any of the safety guards or by by-passing any of the safety interlock 

switches. 

• After unpacking the unit, examine for possible damage. 
• Do not install in a place that can increase the vibration of the unit. 
• To avoid personal injury (with sharp edges), be careful when handling parts. 
• Perform installation work properly according to the Installation Manual. 

Incorrect installation may result in water leakage, electric shock or fire. 

• When the air conditioner indoor unit is installed in a small room, provide appropriate measures to ensure 

that in the event of a refrigerant leak the room does not exceed the critical level. 

• Tighten the flare nut with a torque wrench in the specified manner. 

Excessive tightening of the flare nut may cause a crack in the flare nut after a long period, which may result in 
refrigerant leakage. 

• Wear heavy gloves during the installation work to avoid injury. 
• Install the air conditioner securely in a location where the base can sustain the weight of the unit 

adequately. 

• Perform the specified installation work to guard against an earthquake. 

If the air conditioner is not installed appropriately, accidents may occur due to the unit falling. 

• If refrigerant gas has leaked during the installation work, ventilate the room immediately. 

If the leaked refrigerant gas comes in contact with fire, noxious gas may be generated. 

• After the installation work, confirm that refrigerant gas does not leak. 

If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas may be 
generated. 

• Electrical work must be performed by a qualified electrician in accordance with the Installation Manual. 

Make sure the air conditioner uses an exclusive power supply. 

An insufficient power supply capacity or inappropriate installation may cause fire. 

• Use only the specified wiring during the unit installation. Ensure that all terminals are securely fixed, so 

preventing any external forces having a negative effect on the terminals. 

• When the air conditioner cannot cool or heat a room well, contact the dealer from whom you purchased the 

air conditioner as refrigerant leakage is considered as the cause. 
In the case of repair that requires refill of refrigerant, ask service personnel about details of the repair. 

The refrigerant used in the air conditioner is harmless. 
Generally, the refrigerant does not leak. However, if the refrigerant leaks in a room and a heater or stove burner in 
the room catches fire, it may generate toxic gas. 
When you ask service personnel for repairing refrigerant leakage, confirm that the leakage portion has been 
completely repaired. 

• Conform to the regulations of the local electric company when wiring the power supply. 

Inappropriate grounding may cause electric shock. 

• Do not install the air conditioner in a location that may be subjected to a risk of exposure to a combustible gas. 

If a combustible gas leaks and becomes concentrated around the unit, a fire may occur. 

• Install the refrigerant pipe securely during the installation work before operating the air conditioner. 

If the compressor is operated with the valve open and without the refrigerant pipe, the compressor sucks air and the 
refrigeration cycle is overpressurized, which may cause a burst or injury. 

• When carrying out the pump-down work, shut down the compressor before disconnecting the refrigerant 

pipe. 

Disconnecting the refrigerant pipe with the service valve left open and with the compressor still operating will cause 
air, etc. to be sucked in, raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly 
resulting in rupturing, injury, etc.

 

CAUTION

New Refrigerant Air Conditioner Installation 
• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DESTROY 

OZONE LAYER. 

R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because the working 
pressure of R410A refrigerant is approx. 1.6 times as that of refrigerant R22. Accompanied with the adoption of the 
new refrigerant, the refrigeration machine oil has also been changed. Therefore, during installation work, be sure that 
water, dust, former refrigerant, or refrigeration machine oil does not enter the new type refrigerant R410A air 
conditioner circuit.
To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port on main 
unit and installation tools are different from those of the conventional refrigerant units. Accordingly, special tools are 
required for the new refrigerant (R410A) units. For connecting pipes, use new and clean piping materials with high 
pressure fittings made for R410A only, so that water and/or dust does not enter.

To Disconnect the Appliance from the Main Power Supply 

• This appliance must be connected to the main power supply by means of a switch with a contact separation of at 

least 3 mm. 

• A 40 A installation fuse (all fuse types can be used) must be used for the power supply line of this conditioner. 

EN-3

EN-4

Содержание RAV-SM1603AT-A

Страница 1: ...English AIR CONDITIONER SPLIT TYPE Installation manual Outdoor Unit Model name RAV SM1603AT A For commercial use ...

Страница 2: ...SSORY PARTS AND REFRIGERANT Accessory Parts Refrigerant Piping Piping kit that is used for the conventional refrigerant cannot be used Use copper pipe with 0 8 mm or more thickness for Ø9 5 mm Use copper pipe with 1 0 mm or more thickness for Ø15 9 mm Flare nut and flare works are also different from those of the conventional refrigerant Take out the flare nut attached to the air conditioner and u...

Страница 3: ...llation work confirm that refrigerant gas does not leak If refrigerant gas leaks into the room and flows near a fire source such as a cooking range noxious gas may be generated Electrical work must be performed by a qualified electrician in accordance with the Installation Manual Make sure the air conditioner uses an exclusive power supply An insufficient power supply capacity or inappropriate ins...

Страница 4: ...pared newly Vacuum pump Vacuum drying Unusable Vacuum pump with backflow prevention function Vacuum drying R22 Conventional tools Flare tool Flare machining of pipes Usable if dimensions are adjusted Bender Bending pipes R22 Conventional tools Refrigerant recovery equipment Refrigerant recovery For R410A only Torque wrench Tightening flare nuts Exclusive for Ø12 7 mm and Ø15 9 mm Refrigerant Pipin...

Страница 5: ...le enough to support the weight of the outdoor unit Insufficient durability may cause the outdoor unit to fall which may result in injury CAUTION Do not install the outdoor unit in a location that is subject to combustible gas leaks Accumulation of combustible gas around the outdoor unit may cause a fire Install the outdoor unit in a location that meets the following conditions after the customer ...

Страница 6: ...00 or more 300 or more 300 or more The height of the obstacle should be lower than the height of the outdoor unit 200 or more 150 or more 500 or more Obstacle in front Above unit is free 1 Single unit installation 2 Serial installation of two or more units Obstacle also at the above unit Obstacles in both front and rear of unit Open above and to the right and left of the unit The height of an obst...

Страница 7: ...rface of the fixing leg that is in contact with and underneath the bottom plate of the outdoor unit NO GOOD If only the end of the fixing leg is supported it may deform Do not support the outdoor unit only with the fixing leg Foundation 15 or less Drain nipple Waterproof rubber cap 5 pcs Waterproof rubber cap Drain nipple Knockout hole 5 REFRIGERANT PIPING Knockout of Pipe Cover Knockout procedure...

Страница 8: ...e nut Externally threaded side Internally threaded side Fix with wrench Tighten with torque wrench 2 As shown in the figure be sure to use two wrenches to loosen or tighten the flare nut of the valve on the gas side If you use a single crescent the flare nut cannot be tightened to the required tightening torque On the other hand use a single crescent to loosen or tighten the flare nut of the valve...

Страница 9: ...L Tighten the valve and caps of the charge port securely 1 Use the vacuum pump vacuum pump adapter and gauge manifold correctly referring to the manuals supplied with each tool before using them Check that the vacuum pump oil is filled up to the specified line of the oil gauge 2 When air is not charged check again whether the connecting port of the discharge hose which has a projection to push the...

Страница 10: ...N 1 2 3 1 2 3 Main circuit Indoor outdoor connecting wires Outdoor unit Remote controller Indoor unit Earth Circuit breaker Input power 220 240 V 50 Hz For the air conditioner connect a power wire with the following specifications How to wire 1 Connect the connecting wire to the terminal as identified with their respective numbers on the terminal block of the indoor and outdoor units H07 RN F or 6...

Страница 11: ...essor during startup To protect the compressor power is supplied from the 220 240 VAC input to the unit to preheat the compressor Check the following before starting a test run That all pipes are connected securely without leaks That the valve is open If the compressor is operated with the valve closed the outdoor unit will become overpressurized which may damage the compressor or other components...

Страница 12: ... indoor unit operation with the remote controller 3 Press refrigerant recovery switch SW802 on the P C board of the outdoor unit to drive the air conditioner into the forced cooling mode for up to 10 minutes Open the valve to start refrigerant recovery 4 Upon completion of refrigerant recovery close the valve and press SW802 for at least 1 second to stop operation 5 Turn off the power DANGER Be ca...

Страница 13: ...that a large quantity of dirty oil or moisture remains inside the pipes 5 When a commercially available dryer is attached to the existing pipes There is the possibility that copper green rust has been generated 6 When the existing air conditioner is removed after refrigerant has been recovered Check if the oil is judged to be clearly different from normal oil The refrigerator oil is copper rust gr...

Страница 14: ...hanges to a muddy or black color If there is discharge of remains it is judged that a large quantity of remains are present Piping necessary to change the flare nut machining size due to pipe compression Clean the pipes or use new pipes In case of twin pipes also be sure to flush the branching pipe Note Turn the existing pipe switch on the cycle control PC board of the outdoor unit to ON side At s...

Страница 15: ... 14 MEMO EN 27 EN 28 ...

Страница 16: ... air conditioners is 0 3 kg m3 NOTE 1 If there are 2 or more refrigerating systems in a single refrigerating device the amounts of refrigerant should be as charged in each independent device For the amount of charge in this example The possible amount of leaked refrigerant gas in rooms A B and C is 10 kg The possible amount of leaked refrigerant gas in rooms D E and F is 15 kg Total amount of refr...

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