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Toro Groundsmaster 4100-D 30411, Руководство оператора

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only genuine Toro replacement parts and accessories.
Replacement parts and accessories made by other
manufacturers could be dangerous, and such use
could void the product warranty.

Sound Pressure Level

This unit has an equivalent continuous A-weighted
sound pressure level at the operator ear of 89 dBA,
based on measurements of identical machines per ISO
11201 and EN 836.

Sound Power Level

This unit has an equivalent continuous A-weighted
sound power level at the operator ear of 105 dBA/1 pW,
based on measurements of identical machines per EN
11094.

Vibration Level

Hand-Arm

This unit has an equivalent continuous A-weighted
hand/arm vibration level of 2.5 m/s

2

, based on

measurements of identical machines per EN 1033 and
EN836.

Whole Body

This unit has an equivalent continuous A-weighted
hand/arm vibration level of 0.5 m/s

2

, based on

measurements of identical machines per EN 1032 and
EN836.

Safety and Instructional Decals

Safety decals and instructions are easily visible to the operator and are located near any area of
potential danger. Replace any decal that is damaged or lost.

93-7272

1.

Cutting/dismemberment hazard; fan—stay away from
moving parts.

93-7275

1.

Read the

Operator’s Manual.

2.

Do not use starting aids.

93-7818

1.

Warning—read the

Operator’s Manual

for instructions on

torquing the blade bolt/nut to 115 to 149 N•m (85 to 110
ft-lb).

100-5623

1.

Low height of cut
adjustment

2.

High height of cut
adjustment

7

Содержание Groundsmaster 4100-D 30411

Страница 1: ...Form No 3358 726 Rev A Groundsmaster 4100 D Traction Unit Model No 30411 Serial No 2800000001 and Up Model No 30411TE Serial No 2800000001 and Up Register at www Toro com Original Instructions EN...

Страница 2: ...attention Contents Introduction 2 Safety 3 Safe Operating Practices 3 Toro Mower Safety 5 Sound Pressure Level 7 Sound Power Level 7 Vibration Level 7 Safety and Instructional Decals 7 Setup 14 1 Ins...

Страница 3: ...perator or owner can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert symbol which means Caution Warning or Danger...

Страница 4: ...in a confined space where dangerous carbon monoxide fumes can collect Mow only in daylight or in good artificial light Before attempting to start the engine disengage all blade attachment clutches shi...

Страница 5: ...amaged parts for safety If the fuel tank has to be drained do this outdoors On multi bladed machines take care as rotating one blade can cause other blades to rotate When machine is to be parked store...

Страница 6: ...grass Reduced traction could cause sliding Use extra care with other attachments These can change the stability of the machine When a person or pet appears unexpectedly in or near the mowing area stop...

Страница 7: ...ous A weighted hand arm vibration level of 2 5 m s2 based on measurements of identical machines per EN 1033 and EN836 Whole Body This unit has an equivalent continuous A weighted hand arm vibration le...

Страница 8: ...ot operate the machine with the shields or guards removed always keep the shields and guards in place stay away from moving parts 100 5622 1 Height of cut adjustment 100 5623 1 Low height of cut adjus...

Страница 9: ...eadlights 3 Parking brake lock indicator 6 Press down on the lever to tilt the steering wheel 104 3579 1 Low height of cut adjustment 2 High height of cut adjustment 104 3599 1 Do not step here 2 Trac...

Страница 10: ...chine 106 6752 Affix over part no 112 9118 for CE This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN836 1997 The conservati...

Страница 11: ...ion pedal to Neutral press the brake pedal move the throttle lever to Fast turn the ignition key to On and then turn the ignition key to Start read the Operators Manual 2 To stop the engine move the t...

Страница 12: ...ry acid can cause blindness or severe burns 4 Wear eye protection 9 Flush eyes immediately with water and get medical help fast 5 Read the Operator s Manual 10 Contains lead do not discard 106 2046 1...

Страница 13: ...105 7358 1 Read the Operator s Manual 13...

Страница 14: ...t kit obtain separately 1 Seat suspension kit obtain separately 1 Manual tube 2 R clamp 1 Seat belt 2 Bolt 2 Lock washer Procedure The machine is shipped without the seat assembly The Deluxe Seat Mode...

Страница 15: ...aining materials Product Overview Figure 2 1 Traction pedal 6 Charge indicator 2 Brake pedals 7 Engine oil pressure warning light 3 Pedal locking latch 8 Engine coolant temperature warning light 4 Til...

Страница 16: ...retracts Charge Indicator The charge indicator Figure 2 illuminates when the system charging circuit malfunctions Engine Oil Pressure Warning Light The light Figure 2 illuminates when the engine oil...

Страница 17: ...alarm 6 Cruise control optional 13 Power point 7 Alarm silence switch Cruise Control Optional The cruise control Figure 4 sets the speed of the machine Fuel Gauge The fuel gauge Figure 4 indicates th...

Страница 18: ...inch 366 cm Height 58 inch 147 cm Height with ROPS 81 inch 206 cm Ground clearance 6 inch 15 cm Wheel tread to center of tire front 45 inch 114 cm rear 47 inch 119 cm Wheel base 55 1 2 inch 141 cm We...

Страница 19: ...oro Premium Engine Oil is available from your distributor in either 15W 40 or 10W 30 viscosity See the parts catalog for part numbers 1 Park the machine on a level surface Unlock the engine cover latc...

Страница 20: ...int and cold flow characteristics which will ease starting and reduce fuel filter plugging Use of summer grade fuel above 20 F 7 C will contribute toward longer fuel pump life and increased power comp...

Страница 21: ...in contact with the rim of the fuel tank or container opening at all times until fueling is complete 1 Park the machine on a level surface 2 Using a clean rag clean area around fuel tank cap 3 Remove...

Страница 22: ...luids will change the biodegradability and toxicity of this oil When changing from standard fluid to the biodegradable type be certain to follow the approved flushing procedure Contact your local Toro...

Страница 23: ...y 1 Position the machine on a level surface 2 Remove a check plug from one end of the axle Figure 12 and make sure that the lubricant is up to the bottom of the hole If the level is low remove the fil...

Страница 24: ...he upper or lower holes of the castor forks add or remove an equal number of spacers from the castor forks and secure the rear chain to the desired hole 1 Start the engine and raise the cutting units...

Страница 25: ...height of cut move the skids and gage wheels to the highest holes Wing Cutting Units To adjust the height of cut on the side cutting units add or remove an equal number of spacers from the castor for...

Страница 26: ...holes are aligned with selected height of cut bracket holes in the cutting unit frame Figure 20 and Figure 21 6 Insert the clevis pins and install the hairpin cotters 7 Rotate tension rod counterclock...

Страница 27: ...mately 0 38 0 62 inch 10 16 mm Figure 24 Figure 24 3 To adjust distance locate adjuster bolt on rear pivot link of cutting unit Figure 25 Loosen jam nut on adjuster bolt Loosen or tighten adjuster bol...

Страница 28: ...d backward Measure from the floor to the front tip of the cutting edge Adjust 1 8 inch shims on front castor arm s to match height of cut to decal Figure 27 For the outside blade spindle only refer to...

Страница 29: ...to turbo charger trouble Checking the Interlock Switches If safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury Do not tamper with the...

Страница 30: ...that should be corrected before resuming operation Pushing or Towing the Machine In an emergency the machine can be moved forward by actuating the bypass valve in the variable displacement hydraulic...

Страница 31: ...switch until completely past the area If a tire spins while climbing or maneuvering on slopes depress switch and slowly drive out of area If both a front and rear wheel spins the steering brake can b...

Страница 32: ...weather conditions or other reasons mow first with the height of cut at a high level then mow again 2 3 days later with a lower height setting Always Mow with Sharp Blades A sharp blade cuts cleanly a...

Страница 33: ...level and cable connections Check the blade drive belt tension Clean the underside of the mower housing and under the belt covers Every 100 hours Inspect the cooling system hoses Check the fan and al...

Страница 34: ...ts way past the protective seals Bearings that are greased will rely upon regular maintenance to purge harmful debris from the bearing area Sealed bearings such as the castor wheel bearings rely on an...

Страница 35: ...re Traction Unit Service Interval Every 50 hours Brake shaft pivot bearings 5 Figure 34 Traction pedal pivot bushing 1 Figure 35 Front and rear axle pivot bushings 2 Figure 36 Steering cylinder ball j...

Страница 36: ...Figure 38 Figure 39 Figure 40 Center Lift Assemblies Lift arm bushings 2 Figure 41 Lift cylinder bushings 4 Figure 41 Lift arm ball joints 2 Figure 42 36...

Страница 37: ...42 Wing Lift Assemblies Wing lift cylinder 4 Figure 43 Figure 43 Wing Cutting Units Castor fork shaft bushing 1 each Figure 44 Spindle shaft bearings 4 Idler arm pivot bushings 1 located on the idler...

Страница 38: ...that the cover is sealing around the air cleaner body 1 Pull the latch outward and rotate the air cleaner cover counterclockwise Remove the cover from the body Figure 45 Clean the inside of the air cl...

Страница 39: ...d from the end 6 Reset the indicator Figure 45 if it shows red Servicing the Engine Oil and Filter Service Interval After the first 50 hours Every 150 hours Change the oil and filter initially after t...

Страница 40: ...y 400 hours or yearly whichever comes first Inspect them for deterioration damage or loose connections Servicing the Water Separator Service Interval Every 400 hours Drain water or other contaminants...

Страница 41: ...ison and causes severe burns Do not drink electrolyte and avoid contact with skin eyes or clothing Wear safety glasses to shield your eyes and rubber gloves to protect your hands Fill the battery wher...

Страница 42: ...ble Always connect the positive red battery cable before connecting the negative black cable 8 Coat both battery connections with Grafo 112X skin over grease Toro Part No 505 47 petroleum jelly or lig...

Страница 43: ...ow the oil to drain 6 When all of the oil has drained install the plug in the housing 7 Remove check plug from brake housing Figure 57 8 Add high quality SAE 85W 140 wt gear lube to the planetary fill...

Страница 44: ...ricant and Checking the Rear Axle Gear Box Lubricant 8 Install the plugs Checking the Rear Wheel Toe In Service Interval Every 800 hours After every 800 operating hours or annually check the rear whee...

Страница 45: ...1 Knobs 3 Pivot the oil cooler rearward Clean both sides of the oil cooler and radiator area Figure 61 thoroughly with compressed air Start from the front and blow the debris out towards the back The...

Страница 46: ...nd tension of the belts Figure 62 after every 100 operating hours 1 Proper tension will allow 3 8 inch 10 mm deflection when a force of 10 lb is applied on the belt midway between the pulleys 2 If the...

Страница 47: ...o release belt tension Note If the stop bolt is ever removed from the mounting tab make sure it is reinstalled in the hole that aligns the stop bolt head with the idler arm 4 Remove the bolts securing...

Страница 48: ...tting units to the floor Remove the ignition key 2 Check the traction pedal stop adjustment The distance from the top of the stand to the top of the stop must be 1 1 2 inch 38 mm Figure 66 Loosen the...

Страница 49: ...aulic Filters Service Interval After the first 200 hours Every 800 hours Change the 2 hydraulic filters initially after the first 200 operating hours Thereafter change the filters after every 800 oper...

Страница 50: ...Ports The test ports are used to test the pressure in the hydraulic circuits Contact your local Toro distributor for assistance Test Port A Figure 70 located on the left side of the machine is used to...

Страница 51: ...sure Figure 76 1 Test port I 2 Test port H The counterbalance test port Figure 77 is used to adjust the pressure in the counterbalance circuit Recommended counterbalance pressure is 470 psi 3241 kPa T...

Страница 52: ...tes downward 2 Sit on the seat start the engine and lower the center cutting unit until it is slightly off of the floor 3 Secure the height of cut chains to the rear of the cutting unit 4 Pivot damper...

Страница 53: ...st washer from the top of the castor spindle 3 Pull the castor spindle out of the mounting tube Allow the thrust washer and spacer s to remain on the bottom of the spindle 4 Insert a pin punch into th...

Страница 54: ...er into the wheel hub Push the other bearing into the open end of the wheel hub to captivate the bearing spacer inside the wheel hub 6 Install the castor wheel assembly between the castor fork and sec...

Страница 55: ...Measure between the cutting unit and cutting edge of the blade at the same position as in step 2 The difference between the dimensions obtained in steps 2 and 3 must not exceed 1 8 inch 3 mm If the di...

Страница 56: ...king and servicing the cutter blade the sail and the cutting edge Both cutting edges and the sail which is the turned up portion opposite the cutting edge contribute to a good quality of cut The sail...

Страница 57: ...and sharpen them on a grinder After sharpening the cutting edges install the blade with the anti scalp cup and blade bolt refer to Removing and Installing the Cutter Blade s Correcting Cutting Unit M...

Страница 58: ...shims until the tips of the blades are within the required dimension Important Do not use more than three shims at any one hole location Use decreasing numbers of shims in adjacent holes if more than...

Страница 59: ...y posts with Grafo 112X skin over grease Toro Part No 505 47 or petroleum jelly to prevent corrosion D Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery E...

Страница 60: ...Schematics Electrical Schematic Rev A 60...

Страница 61: ...Hydraulic Schematic Rev B 61...

Страница 62: ...Notes 62...

Страница 63: ...Notes 63...

Страница 64: ...limited to weather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to dama...

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