background image

3. Loosen the set screw in the adjusting knob on the

flow control.

4. If the center cutting unit is dropping too late, turn the

knob 1/4 turn counterclockwise.  If the center cutting
unit is dropping too early, turn the knob 1/4 turn
clockwise.

5. After you have achieved your desired setting, tighten

the set screw.

ADJUST VALVE CLEARANCE

Initially, adjust valves after the first 50 hours of
operation, thereafter every 400 hours.

1.

Remove the breather hose and cylinder head cover
from the engine.

Note: Adjust valves when the engine is cold.  Set
the No. 1 cylinder to top dead center and adjust the
clearances of intake/exhaust valves of No. 1
cylinder and exhaust valve of No. 2 cylinder.  Then,
turn the crankshaft counterclockwise 240° (viewed
from front) to adjust clearance of intake valve of
No.  2 cylinder and intake/exhaust valves of No. 3
cylinder.

2.

Loosen the nut and adjust clearance of both intake
and exhaust valves to .0078" (.2mm).

3.

Install the cylinder head cover and gasket.  Torque
the screws to 9–12 Nm.  Install the breather hose.

TORQUE CYLINDER HEAD BOLTS

Initially, check head bolt torque after the first 50 hours of
operation, thereafter every 400 hours.

1.

Remove the breather hose and cylinder head cover
from the engine.

Figure 28

2.

Using the sequence in Figure 28, torque the head
bolts to 48 to 51 Nm.

3.

Install the cylinder head cover and gasket.  Torque
the cover screws to 9–12 Nm.  Install the breather
hose.

BATTERY CARE

1.

Battery electrolyte level must be properly
maintained and the top of the battery kept clean.  if
the machine is stored in a location where
temperatures are extremely high, the battery will
run down more rapidly than if the machine is stored
in a location where temperatures are cool.

2.

Check the electrolyte level every 50 operating hours
or, if the machine is in storage, every 30 days.

3.

Maintain cell level with distilled or demineralized
water.  Do not fill cells above the bottom of the split
ring inside each cell.  Install the filler caps with
vents pointing to the rear (toward the fuel tank).

4.

Keep the top of battery clean by washing
periodically with a brush dipped in ammonia or
bicarbonate of soda solution.  Flush the top surface
with water after cleaning.  Do not remove the fill
caps while cleaning.

5.

Battery cables must be tight on the terminals to
provide good electrical contact.

28

Maintenance

Wear safety goggles and rubber gloves when
working with electrolyte.  Charge the battery in a
well ventilated place so gases produced while
charging can dissipate.  Since the gases are
explosive, keep open flames and electrical spark
away from the battery; do not smoke.  Nausea
may result if the gases are inhaled.  Unplug the
charger from the electrical outlet before
connecting to or disconnecting charger leads from
battery posts.

CAUTION

Connecting cables to the wrong post could result
in personal injury and/or damage to the electrical
system.

WARNING

Содержание Greensmaster 3200-D

Страница 1: ...EL NO 04381 80001 UP GREENSMASTER 3200 D The TORO Company 1998 To understand this product and for safety and optimum performance read this manual before starting operation Pay special attention to SAF...

Страница 2: ...ies SAFETY INSTRUCTIONS 3 5 SYMBOL GLOSSARY 6 8 SPECIFICATIONS 9 10 BEFORE OPERATING 11 Check The engine Oil 11 Fill The fuel Tank 11 Check Cooling System 11 Check Hydraulic System Fluid 12 Inspect Th...

Страница 3: ...d and remove all objects which may be thrown by the machine 3 WARNING Petrol is highly flammable Store fuel in containers specifically designed for this purpose Refuel outdoors only and do not smoke w...

Страница 4: ...before clearing blockages before checking cleaning or working on the lawn mower after striking a foreign object Inspect the lawn mower for damage and make repairs before restarting and operating the...

Страница 5: ...5 m s2 at the posterior based on measurements of identical machines per ISO 5349 procedures This unit does not exceed a vibration level of 0 5 m s2 at the posterior based on measurements of identical...

Страница 6: ...lement implement input drive line Fingers or hand entangle ment chain drive Runover back over relevant machine to appear in dashed box Machine tipping riding mower Machine rollover ROPS relevant machi...

Страница 7: ...s Fast Slow Continuous variable linear Volume empty Volume full Machine travel direction forward rearward Control lever operating direction dual direction Control lever operating direction multiple di...

Страница 8: ...al lock 4 Wheel drive Power Take Off Power Take Off rotational speed Reel cutting element Reel cutting element height adjustment Traction Above working temperature range Drilling Manual metal arc weld...

Страница 9: ...everse is 2 5 mph 4 0 km h Turf Compaction Pressure 69 kPa average at recommended minimum tire pressures with a 75 kg operator and cutting units down Tires Three 18 x 9 50 x 8 2 ply pneumatic tubeless...

Страница 10: ...s optional variable reel speed installed Then the reels are allowed to turn backwards when the functional control lever in neutral and the backlap switch is closed showing reel direction is reversed S...

Страница 11: ...assification CD IMPORTANT Check the level of oil every five operating hours or daily Change the oil after every 50 hours of operation FILL THE FUEL TANK Fig 3 The engine runs on No 2 diesel fuel Fuel...

Страница 12: ...servoir is filled at the factory with 5 5 gallons 20 8 L of Mobil 424 hydraulic fluid Check the level of hydraulic fluid before the engine is first started and daily thereafter Group 1 Hydraulic Fluid...

Страница 13: ...fluids in group 1 or 2 Using this hydraulic fluid may require an oil cooler kit Model No 04499 to be installed Note When changing from one type of hydraulic fluid to another be certain to remove all...

Страница 14: ...light contact across the full length of the reel and bedknife refer to Adjusting Reel to Bedknife in the Cutting Unit Operator s Manual CHECK THETORQUE OF THE WHEEL NUTS Before Operating 14 Torque the...

Страница 15: ...e Control toward SLOW will decrease engine rpm Functional Control Lever Fig 10 Provides two 2 traction selections plus a NEUTRAL position It is permissible to shift from mow to transport or from trans...

Страница 16: ...f the battery charge is low Oil Pressure Light Fig 10 Light glows if the engine oil pressure drops below a safe level Raise Lower Mow Control Fig 10 Moving this control forward during operation lowers...

Страница 17: ...e position 4 Insert the key into the switch turn it to the ON position and hold it there until the glow plug indicator light goes off approximately 6 seconds 5 Immediately turn the key to START Releas...

Страница 18: ...rol lever is moved to neutral or transport Perform the following system checks daily to be sure the interlock system is operating correctly 1 Sit on the seat engage the parking brake move the function...

Страница 19: ...2 Approximately 12 cm 3 Cut grass on the right 4 Keep focal spot 2 3 meters ahead of the machine BEFORE MOWING Inspect the green for debris remove the flag from the cup and determine the direction be...

Страница 20: ...200 D should never be stopped on a green with the cutting unit reels operating as damage to the turf may result Stopping on a wet green with the Greensmaster 3200 D may leave marks or indentations fro...

Страница 21: ...Do not tow the machine faster than 3 5 kmh because drive system may be damaged If the machine must be moved a considerable distance transport it on a truck or trailer 1 Locate the by pass valve on th...

Страница 22: ...n alternator water pump belts See operator s manual for initial change Fluid Type Capacity L Fluid Change Interval Filter Change Interval Filter Part Number Engine OIl SAE 10W 30CD 3 0 50 hours 100 ho...

Страница 23: ...e the engine oil filter Check battery fluid level Check battery cable connections Service the air filter Lubricate all grease fittings Change the engine oil Check alternator fan belt tension Every 400...

Страница 24: ...l hub 1 Castor bearing 1 Steering cylinder 2 Fig 19 Lift arms 3 Fig 20 Traction pedal pivot 1 Fig 21 1 Wipe grease fitting clean so foreign matter cannot be forced into the bearing or bushing 2 Pump g...

Страница 25: ...ter element using warm flowing air 71 F max or allow element to air dry Do not use a light bulb to dry the filter element because damage could result Compressed Air Method A Blow compressed air from i...

Страница 26: ...ngine Oil 5 Dispose of the oil properly REPLACING THE FUEL FILTER Fig 25 Inspect the fuel filter bowl daily for water or other contaminants If water or other contaminants are present they must be remo...

Страница 27: ...art the machine and run it at idle for 3 to 5 minutes to circulate the fluid and remove any air trapped in the system Stop the machine and recheck the fluid level 5 Dispose of the oil properly CHECKIN...

Страница 28: ...gasket Torque the cover screws to 9 12 Nm Install the breather hose BATTERY CARE 1 Battery electrolyte level must be properly maintained and the top of the battery kept clean if the machine is stored...

Страница 29: ...freezing make sure it is fully charged The specific gravity of a fully charged battery is 1 265 1 299 FUSES Fig 29 The fuses in the machine s electrical system are located under the seat Figure 29 1 F...

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