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2

FOREWORD

This operator's manual has instructions on safety, proper set-up and operation, adjustments and maintenance.
Therefore, anyone involved with the product, including the operator, should read and understand this manual.  This
manual emphasizes safety, mechanical and general product information.  DANGER, WARNING and CAUTION
identify safety messages.  Whenever the triangular safety alert symbol appears, understand the safety message that
follows.  For complete safety instructions, read pages 3–5.  IMPORTANT highlights special mechanical information
and NOTE emphasizes general product information worthy of special attention.

Whenever you have questions or need service, contact your local authorized Toro Distributor.  In addition to having
a complete line of accessories and professional turf care service technicians, the distributor has a complete line of
genuine TORO replacement parts to keep your machine operating properly.  Keep your TORO all TORO.  Buy
genuine TORO parts and accessories.

SAFETY INSTRUCTIONS

3–5

SYMBOL GLOSSARY

6–8

SPECIFICATIONS

9–10

BEFORE OPERATING

11

Check The engine Oil

11

Fill The fuel Tank

11

Check Cooling System

11

Check Hydraulic System Fluid

12

Inspect The fuel Filter

13

Check Tire Pressure

14

Check Reel to Bedknife Contact 

14

Check Torque of Wheel Nuts

14

CONTROLS

15–16

OPERATING INSTRUCTIONS

17

Break-In Period

17

Starting Instructions

17

Bleeding The fuel System

17

Check Interlock System Operation

18

Preparing The machine For Mowing

19

Training Period

19

Before Mowing

19

Mowing Procedures

19

Transport Operation

20

Inspection and Clean-up After Mowing

20

Towing The traction Unit

21

MAINTENANCE

22

SERVICE INTERVAL CHART

22

DAILY MAINTENANCE CHECKLIST

22

MAINTENANCE SCHEDULE

23

LUBRICATION

24

General Air Cleaner Maintenance

25

Servicing Air Cleaner

25

Cleaning Radiator and Screen

25

Changing The Engine Oil and Filter

26

Replacing The Fuel Filter

26

Changing Hydraulic Oil and Filter

27

Checking Hydraulic Lines and Hoses

27

Adjusting Cutting Unit Lift/Drop

27

Adjust Valve Clearance

28

Torque Cylinder Head Bolts

28

Battery Care

28

Battery Storage

29

Fuses

29

IDENTIFICATION AND ORDERING

29

WARRANTY

30

TABLE OF CONTENTS

Содержание Greensmaster 3200-D

Страница 1: ...EL NO 04381 80001 UP GREENSMASTER 3200 D The TORO Company 1998 To understand this product and for safety and optimum performance read this manual before starting operation Pay special attention to SAF...

Страница 2: ...ies SAFETY INSTRUCTIONS 3 5 SYMBOL GLOSSARY 6 8 SPECIFICATIONS 9 10 BEFORE OPERATING 11 Check The engine Oil 11 Fill The fuel Tank 11 Check Cooling System 11 Check Hydraulic System Fluid 12 Inspect Th...

Страница 3: ...d and remove all objects which may be thrown by the machine 3 WARNING Petrol is highly flammable Store fuel in containers specifically designed for this purpose Refuel outdoors only and do not smoke w...

Страница 4: ...before clearing blockages before checking cleaning or working on the lawn mower after striking a foreign object Inspect the lawn mower for damage and make repairs before restarting and operating the...

Страница 5: ...5 m s2 at the posterior based on measurements of identical machines per ISO 5349 procedures This unit does not exceed a vibration level of 0 5 m s2 at the posterior based on measurements of identical...

Страница 6: ...lement implement input drive line Fingers or hand entangle ment chain drive Runover back over relevant machine to appear in dashed box Machine tipping riding mower Machine rollover ROPS relevant machi...

Страница 7: ...s Fast Slow Continuous variable linear Volume empty Volume full Machine travel direction forward rearward Control lever operating direction dual direction Control lever operating direction multiple di...

Страница 8: ...al lock 4 Wheel drive Power Take Off Power Take Off rotational speed Reel cutting element Reel cutting element height adjustment Traction Above working temperature range Drilling Manual metal arc weld...

Страница 9: ...everse is 2 5 mph 4 0 km h Turf Compaction Pressure 69 kPa average at recommended minimum tire pressures with a 75 kg operator and cutting units down Tires Three 18 x 9 50 x 8 2 ply pneumatic tubeless...

Страница 10: ...s optional variable reel speed installed Then the reels are allowed to turn backwards when the functional control lever in neutral and the backlap switch is closed showing reel direction is reversed S...

Страница 11: ...assification CD IMPORTANT Check the level of oil every five operating hours or daily Change the oil after every 50 hours of operation FILL THE FUEL TANK Fig 3 The engine runs on No 2 diesel fuel Fuel...

Страница 12: ...servoir is filled at the factory with 5 5 gallons 20 8 L of Mobil 424 hydraulic fluid Check the level of hydraulic fluid before the engine is first started and daily thereafter Group 1 Hydraulic Fluid...

Страница 13: ...fluids in group 1 or 2 Using this hydraulic fluid may require an oil cooler kit Model No 04499 to be installed Note When changing from one type of hydraulic fluid to another be certain to remove all...

Страница 14: ...light contact across the full length of the reel and bedknife refer to Adjusting Reel to Bedknife in the Cutting Unit Operator s Manual CHECK THETORQUE OF THE WHEEL NUTS Before Operating 14 Torque the...

Страница 15: ...e Control toward SLOW will decrease engine rpm Functional Control Lever Fig 10 Provides two 2 traction selections plus a NEUTRAL position It is permissible to shift from mow to transport or from trans...

Страница 16: ...f the battery charge is low Oil Pressure Light Fig 10 Light glows if the engine oil pressure drops below a safe level Raise Lower Mow Control Fig 10 Moving this control forward during operation lowers...

Страница 17: ...e position 4 Insert the key into the switch turn it to the ON position and hold it there until the glow plug indicator light goes off approximately 6 seconds 5 Immediately turn the key to START Releas...

Страница 18: ...rol lever is moved to neutral or transport Perform the following system checks daily to be sure the interlock system is operating correctly 1 Sit on the seat engage the parking brake move the function...

Страница 19: ...2 Approximately 12 cm 3 Cut grass on the right 4 Keep focal spot 2 3 meters ahead of the machine BEFORE MOWING Inspect the green for debris remove the flag from the cup and determine the direction be...

Страница 20: ...200 D should never be stopped on a green with the cutting unit reels operating as damage to the turf may result Stopping on a wet green with the Greensmaster 3200 D may leave marks or indentations fro...

Страница 21: ...Do not tow the machine faster than 3 5 kmh because drive system may be damaged If the machine must be moved a considerable distance transport it on a truck or trailer 1 Locate the by pass valve on th...

Страница 22: ...n alternator water pump belts See operator s manual for initial change Fluid Type Capacity L Fluid Change Interval Filter Change Interval Filter Part Number Engine OIl SAE 10W 30CD 3 0 50 hours 100 ho...

Страница 23: ...e the engine oil filter Check battery fluid level Check battery cable connections Service the air filter Lubricate all grease fittings Change the engine oil Check alternator fan belt tension Every 400...

Страница 24: ...l hub 1 Castor bearing 1 Steering cylinder 2 Fig 19 Lift arms 3 Fig 20 Traction pedal pivot 1 Fig 21 1 Wipe grease fitting clean so foreign matter cannot be forced into the bearing or bushing 2 Pump g...

Страница 25: ...ter element using warm flowing air 71 F max or allow element to air dry Do not use a light bulb to dry the filter element because damage could result Compressed Air Method A Blow compressed air from i...

Страница 26: ...ngine Oil 5 Dispose of the oil properly REPLACING THE FUEL FILTER Fig 25 Inspect the fuel filter bowl daily for water or other contaminants If water or other contaminants are present they must be remo...

Страница 27: ...art the machine and run it at idle for 3 to 5 minutes to circulate the fluid and remove any air trapped in the system Stop the machine and recheck the fluid level 5 Dispose of the oil properly CHECKIN...

Страница 28: ...gasket Torque the cover screws to 9 12 Nm Install the breather hose BATTERY CARE 1 Battery electrolyte level must be properly maintained and the top of the battery kept clean if the machine is stored...

Страница 29: ...freezing make sure it is fully charged The specific gravity of a fully charged battery is 1 265 1 299 FUSES Fig 29 The fuses in the machine s electrical system are located under the seat Figure 29 1 F...

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