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37

Troubleshooting

PROBLEM

POSSIBLE CAUSES

CORRECTIVE ACTION

Starter does not crank

1.

Auxiliary hydraulics lever is
not in neutral position.

2.

Battery is dead.

1.

Move lever to neutral
position.

2.

Charge the battery.

3.

Electrical connections are
corroded or loose.

3.

Check electrical connections
for good contact.

4.

Relay or switch is defective.

4.

Contact Authorized Service
Dealer.

Engine will not start, starts hard, or
f il t k

i

1.

Fuel tanks are empty.

1.

Fill fuel tanks with gasoline.

g

,

,

fails to keep running.

2.

Choke is not on.

2.

Move choke lever fully
forward.

3.

Air cleaner is dirty.

3.

Clean or replace air cleaner
element.

4.

Spark plug wires are loose or
disconnected.

4.

Install wires on spark plugs.

5.

Spark plugs are pitted, fouled,
or gap is incorrect.

5.

Install new, correctly gapped
spark plugs.

6.

Dirt in fuel filter.

6.

Replace fuel filter.

7.

Dirt, water, or stale fuel is in
fuel system.

7.

Contact Authorized Service
Dealer.

Engine loses power.

1.

Engine load is excessive.

1.

Reduce ground speed.

g

p

2.

Air cleaner is dirty.

2.

Clean air cleaner element.

3.

Oil level in crankcase is low.

3.

Add oil to crankcase.

4.

Cooling fins and air passages
under engine blower housing
are plugged.

4.

Remove obstruction from
cooling fins and air passages.

5.

Spark plugs are pitted, fouled,
or gap is incorrect.

5.

Install new, correctly gapped
spark plugs.

6.

Dirt in fuel filter.

6.

Replace fuel filter.

7.

Dirt, water, or stale fuel is in
fuel system.

7.

Contact Authorized Service
Dealer.

Engine overheats.

1.

Engine load is excessive.

1.

Reduce ground speed.

g

2.

Oil level in crankcase is low.

2.

Add oil to crankcase.

3.

Cooling fins and air passages
under engine blower housing
are plugged.

3.

Remove obstruction from
cooling fins and air passages.

Abnormal vibration.

1.

Engine mounting bolts are
loose.

1.

Tighten engine mounting
bolts.

Содержание Dingo 322

Страница 1: ...Operator s Manual International English GB Form No 3322 704 Dingo 322 Traction Unit Model Number 22305TE 990001 Up...

Страница 2: ...ge to the product Although we design produce and market safe state of the art products you are responsible for using the product properly and safely You are also responsible for training persons who y...

Страница 3: ...action Unit Overview 17 Controls 18 Starting and Stopping the Engine 20 Driving Forward or Backward 21 Stopping the Traction Unit 21 Moving a Non functioning Traction Unit 22 Using the Cylinder Locks...

Страница 4: ...and behind before and while backing Do not place your feet under the platform Slow down before turning Sharp turns on any terrain may cause loss of control Never leave a running traction unit unatten...

Страница 5: ...improve stability Use only Toro approved attachments Attachments can change the stability and the operating characteristics of the traction unit Warranty may be voided if used with unapproved attachm...

Страница 6: ...the engine to cool before refueling Do not smoke Never refuel the traction unit indoors Never store the traction unit or fuel container inside where there is an open flame such as near a water heater...

Страница 7: ...105 LwA based on measurements of identical machines per Directive 84 538 EEC Vibration Level This unit has a maximum hand arm vibration level of 0 8 m s2 and whole body vibration level of 0 1 m s2 bas...

Страница 8: ...Safety 6 Slope Chart...

Страница 9: ...gas or power lines 8 Shut off engine and remove key before leaving the operator s position 9 Wait for moving parts to stop 10 Wear protective foot wear 11 Wear a protective hard hat 12 Wear eye protec...

Страница 10: ...703 98 8235 93 9367 98 8219 94 2551 1 2 3 4 7 5 1 3 1 3 6 8 9 10 Figure 2 1 Fast 2 Traction drive 3 Slow 4 Pinch point crushing of fingers or hands 5 Keep hands away 6 Engine speed 7 Lift tie down poi...

Страница 11: ...ould be installed with the bend toward the operator 2 Tighten the jam nut on the lever to lock it in position 1 m 3883 Figure 3 1 Pump selector lever Activating the Battery The traction unit is shippe...

Страница 12: ...y pour electrolyte into each cell until the electrolyte level is up to the lower part of the tube Fig 5 1 2 3 1262 Figure 5 1 Filler caps 2 Electrolyte 3 Lower part of the tube 5 Leave the covers off...

Страница 13: ...th the battery connect the positive red cable to the positive battery post Fig 4 Slide the rubber cover over the battery post 12 Using the bolt and wing nut supplied with the battery connect the negat...

Страница 14: ...h standard bucket 48 75 inches 124 cm Reach fully raised with the standard bucket 26 inches 66 cm Height to hinge pin with the standard bucket fully raised 66 inches 168 cm Attachments Many attachment...

Страница 15: ...ion unit without attachment 10 20 13 Traction unit with counterweight without attachment 8 20 9 Traction unit with an attachment rated with one of the following stability ratings for each slope positi...

Страница 16: ...f the fuel tank or container opening at all times until fueling is complete POTENTIAL HAZARD In certain conditions gasoline is extremely flammable and highly explosive WHAT CAN HAPPEN A fire or explos...

Страница 17: ...ugh oil into the valve cover to raise the level to the F full mark IMPORTANT If you overfill the crankcase with oil the excess oil will damage the engine 9 Replace the filler cap and dipstick 1 4 2 m...

Страница 18: ...the engine and remove the key 4 Remove the hood refer to Removing the Hood page 26 5 Clean the area around the filler neck of the hydraulic tank Fig 8 6 Remove the cap from the filler neck and check t...

Страница 19: ...e 2 Tilt cylinder 3 Loader arms 4 Lift cylinder 5 Fuel tank 6 Wheel 7 Operator platform 8 Engine 9 Air filter 10 Control panel 11 Lift points 12 Handle 13 Auxiliary hydraulic couplers 14 Hood POTENTIA...

Страница 20: ...lever rearward as far as possible A warm engine requires little or no choking Traction Control Levers To move forward move the traction control levers forward To move rearward move the traction contr...

Страница 21: ...erated with the speed selector lever in an intermediate position the traction unit will operate erratically and may be damaged WHAT CAN HAPPEN You could be thrown forward or backward resulting in inju...

Страница 22: ...traction unit hydraulics will not work Use this setting with hydraulic attachments that do not required the traction unit hydraulics There are currently no attachments that require the nine o clock p...

Страница 23: ...ped immediately Driving Forward or Backward The throttle control regulates the engine speed as measured in rpm revolutions per minute Place the throttle lever in the fast rabbit position to obtain the...

Страница 24: ...1 Start the engine 2 Raise the loader arms to the fully raised position 3 Stop the engine 4 Position a loader arm cylinder lock over each lift cylinder rod Fig 15 5 Secure each loader arm cylinder loc...

Страница 25: ...owly push the attachment tilt lever forward to tilt the attachment mount plate forward 5 Position mount plate into the upper lip of the attachment receiver plate Fig 17 m 4055 1 2 Figure 17 1 Mount pl...

Страница 26: ...e by pulling on the hoses Removing an Attachment 1 Lower the attachment to the ground 2 Stop the engine 3 Disengage the quick attach pins by turning them to the outside 4 If the attachment uses hydrau...

Страница 27: ...00 hours or every other oil change 1 X Wheel Nuts tighten Initial Chassis grease2 X Primary Air Filter clean1 or replace X Safety Air Filter replace1 600 hrs Spark Plug s check X Engine RPM idle full...

Страница 28: ...stalling the Hood Removing the Hood Before performing many maintenance procedures you will need to remove the hood 1 Raise the loader arms and install the cylinder locks refer to Using the Cylinder Lo...

Страница 29: ...MPORTANT Never attempt to clean the safety filter If the safety filter is dirty then the primary filter is damaged and you should replace both filters 4 3 m 4387 5 1 2 1 Figure 20 1 Latches 2 Air clea...

Страница 30: ...er than the opposite side to ensure that the oil drains completely 3 Lower the loader arms chock the wheels and stop the engine Remove the key POTENTIAL HAZARD Components will be hot if the traction u...

Страница 31: ...2 3 Figure 22 1 Oil filter 2 Gasket 3 Adapter 6 Install the replacement oil filter to the filter adapter Turn the oil filter clockwise until the rubber gasket contacts the filter adapter then tighten...

Страница 32: ...er and side electrodes Fig 24 3 Bend the side electrode Fig 24 if the gap is not correct 0 030 in 0 76 mm 2 3 1 m 3215 Figure 24 1 Center electrode insulator 2 Side electrode 3 Air gap not to scale In...

Страница 33: ...r the loader arms and stop the engine Remove the key 2 Shut off the fuel valve on the bottom of each fuel tank Fig 28 3 Clamp the fuel line between the fuel tanks and the fuel filter to block the fuel...

Страница 34: ...ng fuel 1 Park the traction unit on a level surface to ensure that the fuel tanks drain completely 2 Lower the loader arms and stop the engine Remove the key 3 Shut off the fuel valve on the bottom of...

Страница 35: ...ine and let it run for about two minutes to purge air from the system 11 Stop the engine and check for leaks 12 Check the fluid level in the hydraulic tank refer to Checking the Hydraulic Fluid page 1...

Страница 36: ...Servicing the Battery Check the electrolyte level in the battery every 100 hours Always keep the battery clean and fully charged Use a paper towel to clean the battery case If the battery terminals a...

Страница 37: ...near the control panel engine hydraulic pumps and motors 3 Service the air cleaner refer to Servicing the Air Cleaner page 26 4 Grease the traction unit refer to Greasing the Traction Unit page 30 5 C...

Страница 38: ...defective 14 Paint all scratched or bare metal surfaces Paint is available from your Authorized Service Dealer 15 Store the traction unit in a clean dry garage or storage area Remove the key from the...

Страница 39: ...Dirt in fuel filter 6 Replace fuel filter 7 Dirt water or stale fuel is in fuel system 7 Contact Authorized Service Dealer Engine loses power 1 Engine load is excessive 1 Reduce ground speed g p 2 Ai...

Страница 40: ...amaged 5 Contact Service Dealer 6 Control valve is defective or damaged 6 Contact Service Dealer 7 Relief valve is defective or damaged 7 Contact Service Dealer When at rest loader arms creep downward...

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