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Read all attachment manuals.

Ensure that the area is clear of other people before
operating the traction unit. Stop the traction unit
if anyone enters the area.

Never leave a running traction unit unattended.
Always lower the loader arms, stop the engine, set
the parking brake, and remove the key before leaving.

Do not exceed the rated operating capacity, as the
traction unit may become unstable which may result
in loss of control.

Do not carry a load with the arms raised. Always
carry loads close to the ground.

Do not over-load the attachment and always keep
the load level when raising the loader arms. Logs,
boards, and other items could roll down the loader
arms, injuring you.

Never jerk the controls; use a steady motion.

Watch for traffic when operating near or crossing
roadways.

Do not touch parts which may be hot from
operation. Allow them to cool before attempting to
maintain, adjust, or service.

Check for overhead clearances (i.e. branches,
doorways, electrical wires) before driving under any
objects and do not contact them.

Ensure that you operate the traction unit in areas
where there are no obstacles in close proximity to the
operator. Failure to maintain adequate distance from
trees, walls, and other barriers may result in injury
as the traction unit backs up during operation if the
operator is not attentive to the surroundings. Only
operate the unit in areas where there is sufficient
clearance for the operator to safely maneuver the
product.

Before digging, have the area marked for
underground utilities, and do not dig in marked areas.

Locate the pinch point areas marked on the traction
unit and attachments and keep hands and feet away
from these areas.

Before operating the traction unit with an
attachment, ensure that the attachment is properly
installed.

Slope Operation

Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution.

Do not operate the traction unit on hillsides or
slopes exceeding the angles recommended in the

Stability Data section in , page , and those in the
attachment

Operator’s Manual

. See also the , page .

Operate up and down slopes with the heavy end
of the traction unit uphill.

Weight distribution

changes. An empty bucket will make the rear of
the traction unit the heavy end, and a full bucket
will make the front of the traction unit the heavy
end. Most other attachments will make the front of
traction unit the heavy end.

Raising the loader arms on a slope will affect the
stability of the machine. Whenever possible, keep the
loader arms in the lowered position when on slopes.

Removing an attachment on a slope will make the
rear of the traction unit heavy. Refer to the Stability
Data section in , page , to determine whether the
attachment can be safely removed on the slope.

Remove obstacles such as rocks, tree limbs, etc. from
the work area. Watch for holes, ruts, or bumps, as
uneven terrain could overturn the traction unit. Tall
grass can hide obstacles.

Use only Toro-approved attachments. Attachments
can change the stability and the operating
characteristics of the traction unit. Warranty may be
voided if used with unapproved attachments.

Keep all movements on slopes slow and gradual. Do
not make sudden changes in speed or direction.

Avoid starting or stopping on a slope. If the traction
unit loses traction, proceed slowly, straight down the
slope.

Avoid turning on slopes. If you must turn, turn
slowly and keep the heavy end of the traction unit
uphill.

Do not operate near drop-offs, ditches, or
embankments. The traction unit could suddenly turn
over if a track goes over the edge of a cliff or ditch,
or if an edge caves in.

Do not operate on wet grass. Reduced traction could
cause sliding.

Do not park the traction unit on a hillside or slope
without lowering the attachment to the ground,
setting the parking brake, and chocking the tracks.

Maintenance and Storage

Disengage the auxiliary hydraulics, lower the
attachment, set the parking brake, stop the engine,
and remove the key. Wait for all movement to stop
before adjusting, cleaning, or repairing.

Clean debris from attachments, drives, mufflers, and
engine to help prevent fires. Clean up oil or fuel
spillage.

5

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Страница 1: ...Utility Loader Model No 22323 Serial No 290000001 and Up Model No 22324 Serial No 290000001 and Up G004222 To register your product or download an Operator s Manual or Parts Catalog at no charge go to...

Страница 2: ...ngine manufacturer Introduction Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the...

Страница 3: ...e Screens 28 Lubrication 29 Greasing the Traction Unit 29 Engine Maintenance 29 Servicing the Air Cleaner 29 Servicing the Engine Oil 30 Fuel System Maintenance 32 Checking the Fuel Lines and Connecti...

Страница 4: ...o be used and remove all objects such as rocks toys and wire which can be thrown by the machine Use extra care when handling fuels They are flammable and vapors are explosive Use only an approved cont...

Страница 5: ...es exceeding the angles recommended in the Stability Data section in page and those in the attachment Operator s Manual See also the page Operate up and down slopes with the heavy end of the traction...

Страница 6: ...action unit free of grass leaves or other debris build up Clean up oil or fuel spillage Allow the traction unit to cool before storing Use extra care when handling fuels They are flammable and vapors...

Страница 7: ...Slope Indicator 7...

Страница 8: ...belt stay away from moving parts 100 4650 1 Crushing hazard of hand keep bystanders a safe distance from the machine 2 Crushing hazard of foot keep bystanders a safe distance from the machine 100 882...

Страница 9: ...load rating of 500 lb 228 Kg no riders 115 4857 1 Lower the loader arms 4 Curl the bucket 2 Dump the bucket 5 Float the bucket on the ground 3 Raise the loader arms 115 4858 1 Crushing hazard of hands...

Страница 10: ...immediately with water and get medical help fast 5 Read the Operator s Manual 10 Contains lead do not discard 115 4860 1 Warning read the Operator s Manual 2 Warning set the parking brake stop the en...

Страница 11: ...il pressure 12 Continuous variable setting engine speed 17 Tipping hazard move the traction unit with the heavy end up hill do not travel with the loader arms raised 3 Engine run 8 Battery 13 Slow 4 E...

Страница 12: ...and glow plug switch 11 Loader valve lock 6 Throttle lever Key Switch The key switch used to start and stop the engine has three positions off run and start To start the engine rotate the key to the s...

Страница 13: ...8132 Figure 9 To stop release the traction control Figure 5 Note The farther you move the traction control in any direction the faster the machine will move in that direction Loader Arm Attachment Til...

Страница 14: ...ate the auxiliary hydraulics lever rearward and pull it down to the reference bar Figure 12 number 1 To operate a hydraulic attachment in reverse direction rotate the hydraulics lever rearward then mo...

Страница 15: ...ubject to change without notice Model 22323 Specifications Width 34 inches 86 cm Length 71 inches 180 cm Height 46 inches 117 cm Weight 1904 lb 864 Kg Operating capacity 553 lb 251 Kg Tipping capacity...

Страница 16: ...has a Front Uphill rating of B a Rear Uphill rating of D and a Side Uphill rating of C then you could drive forward up a 19 slope rearward up a 12 slope or sideways on a 14 slope as listed in the fol...

Страница 17: ...d prolonged breathing of vapors Keep face away from nozzle and fuel tank or conditioner opening Keep fuel away from eyes and skin Biodiesel Ready This machine can also use a biodiesel blended fuel of...

Страница 18: ...times until fueling is complete 1 Remove the fuel tank cap Figure 15 Figure 15 1 Fuel tank cap 2 Fill the tank to about one inch below the top of the tank not the filler neck with diesel fuel 3 Instal...

Страница 19: ...fully retract the tilt cylinder 3 Stop the engine remove the key and allow the engine to cool 4 Open the hood 5 Clean the area around the filler neck of the hydraulic tank Figure 17 Figure 17 1 Hydra...

Страница 20: ...pen the cap slowly to allow steam to escape Rotating shaft and fan can cause personal injury Do not operate the machine without the covers in place Keep fingers hands and clothing clear of rotating fa...

Страница 21: ...d stay away from an open flame or where fuel fumes may be ignited by a spark Store fuel in a clean safety approved container and keep the cap in place 1 Ensure that the fuel tank is at least half full...

Страница 22: ...on control move the throttle lever to slow turtle lower loader arms to the ground and stop the engine Set the parking brake and remove the key A child or untrained bystander could attempt to operate t...

Страница 23: ...hould ignore any references to them Installing an Attachment Important Use only Toro approved attachments Attachments can change the stability and the operating characteristics of the traction unit Th...

Страница 24: ...under pressure can penetrate skin and cause injury Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep...

Страница 25: ...ort When transporting the traction unit on a trailer always use the following procedure Important Do not operate or drive the traction unit on roadways 1 Lower the loader arms 2 Stop the engine 3 Secu...

Страница 26: ...ery cable connections Check and adjust the track tension Check the cooling system hoses Check the alternator fan belt tension refer to the Engine Operator s Manual for instructions Check the hydraulic...

Страница 27: ...engine to cool before opening any covers Opening the Hood 1 Loosen the hood locking screw Figure 26 3 G009691 Figure 26 1 Hood 3 Hood locking screw 2 Lever hood latch 2 Turn the hood latch clockwise...

Страница 28: ...ack of the traction unit making sure the tabs line up in the slots 2 Push the access cover forward lining up the hand knob screws with the threaded holes in the machine 3 Screw the hand knobs tight to...

Страница 29: ...over and Body Important Service the air cleaner filter only when the service indicator shows red Figure 32 Changing the air filter before it is necessary only increases the chance of dirt entering the...

Страница 30: ...stalled 5 Carefully slide the primary filter over the safety filter Figure 32 Ensure that it is fully seated by pushing on the outer rim of the filter while installing it Important Do not press on the...

Страница 31: ...ow pan or rag under the filter to catch oil 3 Remove the old filter Figure 35 and wipe the surface of the filter adapter gasket Figure 35 1 Oil filter 4 Pour new oil of the proper type through the cen...

Страница 32: ...ator Service Interval Before each use or daily 1 Locate the fuel filter on the right side of the engine Figure 36 and place a clean container under it Figure 36 1 Fuel filter canister water separator...

Страница 33: ...ifornia to cause cancer and reproductive harm Wash hands after handling Important The following procedures apply when servicing a dry battery that has replaced the original battery The original wet ba...

Страница 34: ...overfill the battery because electrolyte sulfuric acid can cause severe corrosion and damage to the chassis 5 Wait five to ten minutes after filling the battery cells Add distilled water if necessary...

Страница 35: ...ood 3 Pull the hairpin cotter from the bottom end of the hood prop rod and slide the prop rod out of the retaining brackets and the prop rod tab Figure 40 Figure 40 1 Prop rod tab 4 Retaining bracket...

Страница 36: ...e track area Do not use a high pressure washer to clean the rest of the traction unit Do not use high pressure water between the drive sprocket and the traction unit or you may damage the motor seals...

Страница 37: ...8 Road wheels 5 Push the tension wheel toward the rear of the unit to move the fork tube against the frame Figure 45 If it does not touch the frame continue turning the tensioning screw until it does...

Страница 38: ...area between where the washers were installed and the bearings inside the wheels then fill this area on each side of each wheel with grease 11 Install the large washers on the wheels over the grease...

Страница 39: ...ng System Maintenance Servicing the Cooling System Service Interval Before each use or daily Clean the radiator Every 100 hours Check the cooling system hoses Yearly Change the engine coolant Authoriz...

Страница 40: ...ding and Bleeding the Engine Coolant in page Belt Maintenance Checking the Condition of the Hydraulic Pump Belt Service Interval Yearly Check the condition of the hydraulic pump belt Figure 49 yearly...

Страница 41: ...he front of the control contacts the reference bar Figure 50 Figure 50 1 Front of the control out of alignment 2 Reference bar 4 If the front of the traction control does not rest square and flush wit...

Страница 42: ...ent previously described so that it tracks straight in reverse Adjusting the Tracking of the Traction Control Full Forward Position If the traction unit does not drive straight when you hold the tract...

Страница 43: ...ystem 10 Stop the engine and check for leaks Hydraulic fluid escaping under pressure can penetrate skin and cause injury Fluid injected into the skin must be surgically removed within a few hours by a...

Страница 44: ...fluid level and top it off if necessary refer to Checking Hydraulic Fluid in page 13 Close the hood Checking the Hydraulic Lines Service Interval Every 100 hours Check the hydraulic lines for leaks lo...

Страница 45: ...Using a flashlight open the hood and inspect the area under the engine on a regular basis When the debris is 1 to 2 inches deep have an Authorized Service Dealer remove the rear of the traction unit...

Страница 46: ...our Authorized Service Dealer 9 The air cleaner filters are dirty 9 Service the air filters 10 The fuel filter is clogged 10 Replace the fuel filter 11 Improper fuel grade for cold weather use 11 Drai...

Страница 47: ...connections and fittings between the fuel tank and engine 6 The fuel pump is damaged 6 Contact your Authorized Service Dealer The engine will not idle 7 Low compression 7 Contact your Authorized Serv...

Страница 48: ...correct fuel is in the fuel system 4 Drain and flush the fuel system add fresh fuel 5 Engine overheating 5 Refer to Engine Overheats 6 The spark arrestor screen is clogged 6 Clean or replace the spark...

Страница 49: ...Schematics G007388 Electrical Schematic Rev B 49...

Страница 50: ...Hydraulic Schematic Rev A 50...

Страница 51: ...Notes 51...

Страница 52: ...ound to be defec tive Examples of parts which are consumed or used up during normal Product operation include but are not limited to digging teeth tines spark plugs tires tracks filters chains etc Fai...

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