background image

Cleaning

Removing Debris from the
Traction Unit

Service Interval:

Before each use or daily

Important:

Operating the engine with blocked

screens and/or cooling shrouds removed, will result
in engine damage from overheating.

1. Park the traction unit on a level surface, lower the

loader arms, and stop the engine.

2. Remove the key and allow the engine to cool.

3. Open the hood.

4. Clean any debris from the front and side screens.

5. Wipe away debris from the air cleaner.

6. Clean any debris build-up on the engine and in the

oil cooler fins with a brush or blower.

Important:

It is preferable to blow dirt out,

rather than washing it out. If water is used,
keep it away from electrical items and hydraulic
valves. Do not use a high-pressure washer.
High-pressure washing can damage the
electrical system and hydraulic valves or deplete
grease.

7. Clean debris from the hood opening, muffler, and

heat shields.

8. Close the hood.

Cleaning the Chassis

Service Interval:

Every 100 hours—Check for dirt

build-up in the chassis.

Over time, the chassis under the engine collects dirt
and debris that must be removed. Using a flashlight,
open the hood and inspect the area under the engine on
a regular basis. When the debris is 1 to 2 inches deep,
have an Authorized Service Dealer remove the rear of
the traction unit, fuel tank, and battery and flush the
chassis clean.

Storage

1. Lower the loader arms, stop the engine, and remove

the key.

2. Remove dirt and grime from the entire traction unit.

Important:

You can wash the traction unit

with mild detergent and water. Do not pressure
wash the traction unit. Avoid excessive use of
water, especially near the control panel, engine,
hydraulic pumps, and motors.

3. Service the air cleaner; refer to Servicing the Air

Cleaner.

4. Grease the traction unit; refer to Greasing the

Traction Unit.

5. Change the crankcase oil; refer to Servicing the

Engine Oil.

6. Charge the battery; refer to Servicing the Battery.

7. Check and adjust the track tension; refer to Adjusting

the Track Tension.

8. Check and tighten all bolts, nuts, and screws. Repair

or replace any part that is damaged.

9. Paint all scratched or bare metal surfaces. Paint is

available from your Authorized Service Dealer.

10. Store the traction unit in a clean, dry garage or

storage area. Remove the key from the ignition
switch and keep it in a memorable place.

11. Cover the traction unit to protect it and keep it clean.

45

Содержание 22319

Страница 1: ...Utility Loader Model No 22323 Serial No 290000001 and Up Model No 22324 Serial No 290000001 and Up G004222 To register your product or download an Operator s Manual or Parts Catalog at no charge go to...

Страница 2: ...ngine manufacturer Introduction Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the...

Страница 3: ...e Screens 28 Lubrication 29 Greasing the Traction Unit 29 Engine Maintenance 29 Servicing the Air Cleaner 29 Servicing the Engine Oil 30 Fuel System Maintenance 32 Checking the Fuel Lines and Connecti...

Страница 4: ...o be used and remove all objects such as rocks toys and wire which can be thrown by the machine Use extra care when handling fuels They are flammable and vapors are explosive Use only an approved cont...

Страница 5: ...es exceeding the angles recommended in the Stability Data section in page and those in the attachment Operator s Manual See also the page Operate up and down slopes with the heavy end of the traction...

Страница 6: ...action unit free of grass leaves or other debris build up Clean up oil or fuel spillage Allow the traction unit to cool before storing Use extra care when handling fuels They are flammable and vapors...

Страница 7: ...Slope Indicator 7...

Страница 8: ...belt stay away from moving parts 100 4650 1 Crushing hazard of hand keep bystanders a safe distance from the machine 2 Crushing hazard of foot keep bystanders a safe distance from the machine 100 882...

Страница 9: ...load rating of 500 lb 228 Kg no riders 115 4857 1 Lower the loader arms 4 Curl the bucket 2 Dump the bucket 5 Float the bucket on the ground 3 Raise the loader arms 115 4858 1 Crushing hazard of hands...

Страница 10: ...immediately with water and get medical help fast 5 Read the Operator s Manual 10 Contains lead do not discard 115 4860 1 Warning read the Operator s Manual 2 Warning set the parking brake stop the en...

Страница 11: ...il pressure 12 Continuous variable setting engine speed 17 Tipping hazard move the traction unit with the heavy end up hill do not travel with the loader arms raised 3 Engine run 8 Battery 13 Slow 4 E...

Страница 12: ...and glow plug switch 11 Loader valve lock 6 Throttle lever Key Switch The key switch used to start and stop the engine has three positions off run and start To start the engine rotate the key to the s...

Страница 13: ...8132 Figure 9 To stop release the traction control Figure 5 Note The farther you move the traction control in any direction the faster the machine will move in that direction Loader Arm Attachment Til...

Страница 14: ...ate the auxiliary hydraulics lever rearward and pull it down to the reference bar Figure 12 number 1 To operate a hydraulic attachment in reverse direction rotate the hydraulics lever rearward then mo...

Страница 15: ...ubject to change without notice Model 22323 Specifications Width 34 inches 86 cm Length 71 inches 180 cm Height 46 inches 117 cm Weight 1904 lb 864 Kg Operating capacity 553 lb 251 Kg Tipping capacity...

Страница 16: ...has a Front Uphill rating of B a Rear Uphill rating of D and a Side Uphill rating of C then you could drive forward up a 19 slope rearward up a 12 slope or sideways on a 14 slope as listed in the fol...

Страница 17: ...d prolonged breathing of vapors Keep face away from nozzle and fuel tank or conditioner opening Keep fuel away from eyes and skin Biodiesel Ready This machine can also use a biodiesel blended fuel of...

Страница 18: ...times until fueling is complete 1 Remove the fuel tank cap Figure 15 Figure 15 1 Fuel tank cap 2 Fill the tank to about one inch below the top of the tank not the filler neck with diesel fuel 3 Instal...

Страница 19: ...fully retract the tilt cylinder 3 Stop the engine remove the key and allow the engine to cool 4 Open the hood 5 Clean the area around the filler neck of the hydraulic tank Figure 17 Figure 17 1 Hydra...

Страница 20: ...pen the cap slowly to allow steam to escape Rotating shaft and fan can cause personal injury Do not operate the machine without the covers in place Keep fingers hands and clothing clear of rotating fa...

Страница 21: ...d stay away from an open flame or where fuel fumes may be ignited by a spark Store fuel in a clean safety approved container and keep the cap in place 1 Ensure that the fuel tank is at least half full...

Страница 22: ...on control move the throttle lever to slow turtle lower loader arms to the ground and stop the engine Set the parking brake and remove the key A child or untrained bystander could attempt to operate t...

Страница 23: ...hould ignore any references to them Installing an Attachment Important Use only Toro approved attachments Attachments can change the stability and the operating characteristics of the traction unit Th...

Страница 24: ...under pressure can penetrate skin and cause injury Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep...

Страница 25: ...ort When transporting the traction unit on a trailer always use the following procedure Important Do not operate or drive the traction unit on roadways 1 Lower the loader arms 2 Stop the engine 3 Secu...

Страница 26: ...ery cable connections Check and adjust the track tension Check the cooling system hoses Check the alternator fan belt tension refer to the Engine Operator s Manual for instructions Check the hydraulic...

Страница 27: ...engine to cool before opening any covers Opening the Hood 1 Loosen the hood locking screw Figure 26 3 G009691 Figure 26 1 Hood 3 Hood locking screw 2 Lever hood latch 2 Turn the hood latch clockwise...

Страница 28: ...ack of the traction unit making sure the tabs line up in the slots 2 Push the access cover forward lining up the hand knob screws with the threaded holes in the machine 3 Screw the hand knobs tight to...

Страница 29: ...over and Body Important Service the air cleaner filter only when the service indicator shows red Figure 32 Changing the air filter before it is necessary only increases the chance of dirt entering the...

Страница 30: ...stalled 5 Carefully slide the primary filter over the safety filter Figure 32 Ensure that it is fully seated by pushing on the outer rim of the filter while installing it Important Do not press on the...

Страница 31: ...ow pan or rag under the filter to catch oil 3 Remove the old filter Figure 35 and wipe the surface of the filter adapter gasket Figure 35 1 Oil filter 4 Pour new oil of the proper type through the cen...

Страница 32: ...ator Service Interval Before each use or daily 1 Locate the fuel filter on the right side of the engine Figure 36 and place a clean container under it Figure 36 1 Fuel filter canister water separator...

Страница 33: ...ifornia to cause cancer and reproductive harm Wash hands after handling Important The following procedures apply when servicing a dry battery that has replaced the original battery The original wet ba...

Страница 34: ...overfill the battery because electrolyte sulfuric acid can cause severe corrosion and damage to the chassis 5 Wait five to ten minutes after filling the battery cells Add distilled water if necessary...

Страница 35: ...ood 3 Pull the hairpin cotter from the bottom end of the hood prop rod and slide the prop rod out of the retaining brackets and the prop rod tab Figure 40 Figure 40 1 Prop rod tab 4 Retaining bracket...

Страница 36: ...e track area Do not use a high pressure washer to clean the rest of the traction unit Do not use high pressure water between the drive sprocket and the traction unit or you may damage the motor seals...

Страница 37: ...8 Road wheels 5 Push the tension wheel toward the rear of the unit to move the fork tube against the frame Figure 45 If it does not touch the frame continue turning the tensioning screw until it does...

Страница 38: ...area between where the washers were installed and the bearings inside the wheels then fill this area on each side of each wheel with grease 11 Install the large washers on the wheels over the grease...

Страница 39: ...ng System Maintenance Servicing the Cooling System Service Interval Before each use or daily Clean the radiator Every 100 hours Check the cooling system hoses Yearly Change the engine coolant Authoriz...

Страница 40: ...ding and Bleeding the Engine Coolant in page Belt Maintenance Checking the Condition of the Hydraulic Pump Belt Service Interval Yearly Check the condition of the hydraulic pump belt Figure 49 yearly...

Страница 41: ...he front of the control contacts the reference bar Figure 50 Figure 50 1 Front of the control out of alignment 2 Reference bar 4 If the front of the traction control does not rest square and flush wit...

Страница 42: ...ent previously described so that it tracks straight in reverse Adjusting the Tracking of the Traction Control Full Forward Position If the traction unit does not drive straight when you hold the tract...

Страница 43: ...ystem 10 Stop the engine and check for leaks Hydraulic fluid escaping under pressure can penetrate skin and cause injury Fluid injected into the skin must be surgically removed within a few hours by a...

Страница 44: ...fluid level and top it off if necessary refer to Checking Hydraulic Fluid in page 13 Close the hood Checking the Hydraulic Lines Service Interval Every 100 hours Check the hydraulic lines for leaks lo...

Страница 45: ...Using a flashlight open the hood and inspect the area under the engine on a regular basis When the debris is 1 to 2 inches deep have an Authorized Service Dealer remove the rear of the traction unit...

Страница 46: ...our Authorized Service Dealer 9 The air cleaner filters are dirty 9 Service the air filters 10 The fuel filter is clogged 10 Replace the fuel filter 11 Improper fuel grade for cold weather use 11 Drai...

Страница 47: ...connections and fittings between the fuel tank and engine 6 The fuel pump is damaged 6 Contact your Authorized Service Dealer The engine will not idle 7 Low compression 7 Contact your Authorized Serv...

Страница 48: ...correct fuel is in the fuel system 4 Drain and flush the fuel system add fresh fuel 5 Engine overheating 5 Refer to Engine Overheats 6 The spark arrestor screen is clogged 6 Clean or replace the spark...

Страница 49: ...Schematics G007388 Electrical Schematic Rev B 49...

Страница 50: ...Hydraulic Schematic Rev A 50...

Страница 51: ...Notes 51...

Страница 52: ...ound to be defec tive Examples of parts which are consumed or used up during normal Product operation include but are not limited to digging teeth tines spark plugs tires tracks filters chains etc Fai...

Отзывы: