background image

2

All Rights Reserved

Printed in the USA

 2003 by The Toro Company

8111 Lyndale Avenue South
Bloomington, MN  55420-1196

The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.

Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace  immediately. Replacements may be
ordered through the engine manufacturer.

Contents

Page

Introduction

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safe Operating Practices

3

. . . . . . . . . . . . . . . . . . . 

Sound Pressure

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Sound Power

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Vibration

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Slope Chart

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety and Instruction Decals

7

. . . . . . . . . . . . . . . 

Assembly

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Loose Parts

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installing the Valve Lever

10

. . . . . . . . . . . . . . . . . . 

Activating the Battery

10

. . . . . . . . . . . . . . . . . . . . . 

Specifications

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Attachments

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Stability Data

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Before Operating

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Adding Fuel

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Using Stabilizer/Conditioner

14

. . . . . . . . . . . . . . . . 

Checking the Oil Level

14

. . . . . . . . . . . . . . . . . . . . 

Removing Debris from the Traction Unit

15

. . . . . . 

Checking the Hydraulic Fluid

15

. . . . . . . . . . . . . . . 

Tire pressure

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Operation

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Traction Unit Overview

16

. . . . . . . . . . . . . . . . . . . . 

Controls

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Starting and Stopping the Engine

19

. . . . . . . . . . . . 

Driving Forward or Backward

19

. . . . . . . . . . . . . . . 

Stopping the Traction Unit

20

. . . . . . . . . . . . . . . . . 

Moving a Non-functioning Traction Unit

20

. . . . . . 

Using the Cylinder Locks

20

. . . . . . . . . . . . . . . . . . 

Installing and Removing Attachments

21

. . . . . . . . 

Securing the Traction Unit for Transport

22

. . . . . . 

Adjusting the Thigh Support

22

. . . . . . . . . . . . . . . . 

Maintenance

24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recommended Maintenance Schedule

24

. . . . . . . . 

Removing/Installing the Hood

25

. . . . . . . . . . . . . . . 

Greasing the Traction Unit

25

. . . . . . . . . . . . . . . . . 

Page

Servicing the Air Cleaner

25

. . . . . . . . . . . . . . . . . . 

Servicing the Engine Oil

26

. . . . . . . . . . . . . . . . . . . 

Servicing the Battery

27

. . . . . . . . . . . . . . . . . . . . . . 

Servicing the Spark Plugs

29

. . . . . . . . . . . . . . . . . . 

Servicing the Hydraulic System

30

. . . . . . . . . . . . . 

Replacing the Fuel Filter

31

. . . . . . . . . . . . . . . . . . . 

Draining the Fuel Tanks

31

. . . . . . . . . . . . . . . . . . . . 

Cleaning and Storage

32

. . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Introduction

Thank you for purchasing a Toro product.

All of us at Toro want you to be completely satisfied with
your new product, so feel free to contact your local
Authorized Service Dealer for help with service, genuine
replacement parts, or other information you may require.

Whenever you contact your Authorized Service Dealer or
the factory, always know the model and serial numbers of
your product. These numbers will help the Service Dealer
or Service Representative provide exact information about
your specific product. You will find the model and serial
number plate at the location shown in Figure 1.

m–5082

1

Figure 1

1.

Model and serial number plate (will be in one of two locations)

For your convenience, write the product model and serial
numbers in the space below.

Model No:

Serial No.

Read this manual carefully to learn how to operate and
maintain your product correctly. Reading this manual will
help you and others avoid personal injury and damage to
the product. Although we design, produce and market
safe, state-of-the-art products, you are responsible for

Содержание 22305

Страница 1: ...s Manual Original Instructions GB Form No 3327 835 Dingo 322 323 Compact Utility Loader Model No 22305 210000001 and Up with CE Kit 22364 Installed Model No 22312 230000001 and Up with CE Kit 22364 I...

Страница 2: ...for Transport 22 Adjusting the Thigh Support 22 Maintenance 24 Recommended Maintenance Schedule 24 Removing Installing the Hood 25 Greasing the Traction Unit 25 Page Servicing the Air Cleaner 25 Serv...

Страница 3: ...all attachment manuals where supplied Allow only responsible adults who are familiar with the instructions to operate the traction unit Wear long pants and substantial shoes Wearing safety glasses saf...

Страница 4: ...tires lose traction proceed slowly straight down the slope Avoid turning on slopes If you must turn turn slowly and keep the heavy end of the traction unit uphill Do not operate near drop offs ditche...

Страница 5: ...th a battery Battery gases can explode Keep cigarettes sparks and flames away from the battery Keep your body and hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid Use...

Страница 6: ...6 Slope Chart...

Страница 7: ...oader arms 4 Raise the loader arms 5 Forward 6 Traction control 7 Reverse 8 Dump the bucket 9 Curl the bucket 10 Engine start 11 Engine run 12 Engine stop 100 1701 1 Crushing hazard install the cylind...

Страница 8: ...f 515 lb 234 Kg 104 5091 1 Contains lead do not discard 2 Recycle 3 Wear eye protection explosive gases can cause blindness and other injuries 4 No sparks flame or smoking 5 Sulfuric acid can cause bl...

Страница 9: ...ydraulic oil 2 Read the Operator s Manual 94 2551 1 On 2 Choke 3 Off 104 4163 1 Explosion hazard 2 No fire open flames or smoking 3 Caustic liquid chemical burn hazard 4 Wear eye protection 5 Read the...

Страница 10: ...r Activating the Battery The factory ships the traction unit with a dry battery Purchase bulk electrolyte with 1 265 specific gravity from a local battery supply outlet 1 Remove the hood refer to Remo...

Страница 11: ...minutes at 25 to 30 amps or 30 minutes at 4 6 amps Do not overcharge the battery Charging the battery produces gasses that can explode Never smoke near the battery and keep sparks and flames away from...

Страница 12: ...30 lb 467 kg Wheelbase 28 in 71 cm Dump height with std bucket 47 in 120 cm Reach fully raised with std bucket 26 0 in 66 cm Height to hinge pin std bucket in highest position 66 0 in 168 cm Specifica...

Страница 13: ...thout attachment 8 20 19 Traction unit with an attachment rated with one of the following stability ratings for each slope position A 25 25 20 B 20 20 17 C 15 15 13 D 10 10 9 E 5 5 5 In each attachmen...

Страница 14: ...pump octane minimum Leaded regular gasoline may be used if unleaded regular is not available Important Never use methanol gasoline containing methanol or gasohol containing more than 10 ethanol becaus...

Страница 15: ...used keep it away from electrical items and hydraulic valves Do not use a high pressure washer High pressure washing can damage the electrical system and hydraulic valves or deplete grease 7 Install t...

Страница 16: ...ft and right side of the machine from the normal operating position Traction Unit Overview Figure 9 contains a front and back view of the traction unit Familiarize yourself with all of the traction un...

Страница 17: ...he choke lever rearward as far as possible A warm engine requires little or no choking Traction Control Levers To move forward move the traction control levers forward To move rearward move the tracti...

Страница 18: ...ion that have been logged on the traction unit When the engine is running it displays the speed of the engine in revolutions per minute rpm After 50 hours and then every 100 hours thereafter that is a...

Страница 19: ...ol down period between attempts Failure to follow these instructions can burn out the starter motor 6 After the engine starts gradually move the choke rearward If the engine stalls or hesitates move t...

Страница 20: ...n with a hex wrench to open them 5 Tow the traction unit as required Important Do not exceed 3 mph when towing 6 When the traction unit has been repaired close the tow valves and tighten the jam nuts...

Страница 21: ...ion mount plate into the upper lip of the attachment receiver plate Fig 17 m 4055 1 2 Figure 17 1 Mount plate 2 Receiver plate 5 Raise the loader arms while tilting back the mount plate at the same ti...

Страница 22: ...s secure by pulling on the hoses 9 Move the auxiliary hydraulics lever to neutral Removing an Attachment 1 Lower the attachment to the ground 2 Stop the engine 3 Disengage the quick attach pins by tur...

Страница 23: ...23 m 6345 3 2 5 6 4 5 4 1 Figure 19 1 Thigh support bracket 2 Adjustment plate 3 Thigh support pad 4 Knob and flat washer 5 Carriage bolt 6 Locknut and flat washer...

Страница 24: ...g hours 3Change the hydraulic filter and torque the lug nuts after the first 8 10 operating hours 4For severe duty or rental applications change every 100 operating hours 5For severe duty or rental ap...

Страница 25: ...ward and down Fig 20 Greasing the Traction Unit Grease all pivot joints every 8 operating hours and immediately after every washing Grease Type General purpose grease 1 Lower the loader arms and stop...

Страница 26: ...m of the filter while installing it Important Do not press on the soft inside area of the filter 4 Install the air cleaner cover with the side indicated as UP facing up and secure the latches Fig 23 S...

Страница 27: ...e replacement filter Fig 25 m 1256 1 2 3 Figure 25 1 Oil filter 2 Gasket 3 Adapter 6 Install the replacement oil filter to the filter adapter Turn the oil filter clockwise until the rubber gasket cont...

Страница 28: ...lls Add distilled water if necessary until the electrolyte level is up to the Upper line Fig 4 on the battery case 6 Reinstall the battery filler caps Charging the Battery Charging the battery produce...

Страница 29: ...ugs after every 200 operating hours Ensure that the air gap between the center and side electrodes is correct before installing each spark plug Use a spark plug wrench for removing and installing the...

Страница 30: ...up any spilled fluid 10 Start the engine and let it run for about two minutes to purge air from the system 11 Stop the engine and check for leaks 12 Check the fluid level in the hydraulic tank refer...

Страница 31: ...l valve on the bottom of each fuel tank Fig 33 3 Clamp the fuel line between the fuel tanks and the fuel filter to block the fuel flow 4 Squeeze the ends of the hose clamps together and slide them awa...

Страница 32: ...Spark Plugs page 29 7 With the spark plugs removed from the engine pour two tablespoons of engine oil into each spark plug hole 8 Place rags over the spark plug holes to catch any oil spray then use...

Страница 33: ...6 Dirt in fuel filter 6 Replace fuel filter 7 Dirt water or stale fuel is in fuel system 7 Contact Authorized Service Dealer Engine loses power 1 Engine load is excessive 1 Reduce ground speed g 2 Air...

Страница 34: ...5 Pump and or wheel motor is defective or damaged 5 Contact Service Dealer 6 Control valve is defective or damaged 6 Contact Service Dealer 7 Relief valve is defective or damaged 7 Contact Service De...

Страница 35: ...35...

Страница 36: ......

Отзывы: