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All Rights Reserved

Printed in the USA

 2003 by The Toro Company

8111 Lyndale Avenue South
Bloomington, MN  55420-1196

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, and other reproductive
harm.

Warning

Because in some areas there are local, state, or federal
regulations requiring that a spark arrestor be used on the
engine of this machine, a spark arrestor is incorporated
with the muffler assembly.

These parts are approved by the United States Department
of Agriculture Forestry Service.

Important

 

This engine is equipped with a spark

arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate this engine
without a spark arrester muffler on any forest–covered,
brush–covered or grass–covered land. Other states or
federal areas may have similar laws.

This spark ignition system complies with Canadian
ICES-002.

Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.

The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.

Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace  immediately. Replacements may be
ordered through the engine manufacturer.

Contents

Page

Introduction

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safe Operating Practices

3

. . . . . . . . . . . . . . . . . . . 

Slope Chart

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety and Instruction Decals

7

. . . . . . . . . . . . . . . 

Assembly

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Loose Parts

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installing the Valve Lever

8

. . . . . . . . . . . . . . . . . . 

Activating the Battery

9

. . . . . . . . . . . . . . . . . . . . . 

Page

Specifications

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Attachments

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Stability Data

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Before Operating

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Adding Fuel

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Draining Water from the Fuel Filter

12

. . . . . . . . . . 

Checking the Oil Level

12

. . . . . . . . . . . . . . . . . . . . 

Checking the Cooling System

13

. . . . . . . . . . . . . . . 

Removing Debris from the Traction Unit

13

. . . . . . 

Checking the Hydraulic Fluid

14

. . . . . . . . . . . . . . . 

Tire pressure

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Operation

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Traction Unit Overview

15

. . . . . . . . . . . . . . . . . . . . 

Controls

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Indicator Lights

17

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Starting and Stopping the Engine

18

. . . . . . . . . . . . 

Driving Forward or Backward

18

. . . . . . . . . . . . . . . 

Stopping the Traction Unit

18

. . . . . . . . . . . . . . . . . 

Moving a Non-functioning Traction Unit

19

. . . . . . 

Using the Cylinder Locks

19

. . . . . . . . . . . . . . . . . . 

Installing and Removing Attachments

20

. . . . . . . . 

Securing the Traction Unit for Transport

21

. . . . . . 

Maintenance

22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recommended Maintenance Schedule

22

. . . . . . . . 

Opening the Access Covers

23

. . . . . . . . . . . . . . . . . 

Greasing the Traction Unit

23

. . . . . . . . . . . . . . . . . 

Servicing the Air Cleaner

24

. . . . . . . . . . . . . . . . . . 

Servicing the Engine Oil

25

. . . . . . . . . . . . . . . . . . . 

Servicing the Battery

26

. . . . . . . . . . . . . . . . . . . . . . 

Servicing the Hydraulic System

27

. . . . . . . . . . . . . 

Changing the Fuel Filter

28

. . . . . . . . . . . . . . . . . . . 

Bleeding the Fuel System

28

. . . . . . . . . . . . . . . . . . 

Draining the Fuel Tank

29

. . . . . . . . . . . . . . . . . . . . 

Cleaning and Storage

29

. . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

The Toro Dingo Product Line Warranty

36

. . . . . . . . . . 

Introduction

Thank you for purchasing a Toro product.

All of us at Toro want you to be completely satisfied with
your new product, so feel free to contact your local
Authorized Service Dealer for help with service, genuine
replacement parts, or other information you may require.

Whenever you contact your Authorized Service Dealer or
the factory, always know the model and serial numbers of
your product. These numbers will help the Service Dealer

Содержание 22303

Страница 1: ...Operator s Manual Domestic English EN Form No 3329 108 Dingo 320 D Dingo Compact Utility Loader Model No 22303 230000001 and Up...

Страница 2: ...acturer Contents Page Introduction 2 Safety 3 Safe Operating Practices 3 Slope Chart 6 Safety and Instruction Decals 7 Assembly 8 Loose Parts 8 Installing the Valve Lever 8 Activating the Battery 9 Pa...

Страница 3: ...ormation and Note emphasizes general information worthy of special attention Safety Improper use or maintenance by the operator or owner can result in injury To reduce the potential for injury comply...

Страница 4: ...vy end Raising the loader arms on a slope will affect the stability of the machine Whenever possible keep the loader arms in the lowered position when on slopes Removing an attachment on a slope will...

Страница 5: ...re explosive Use only an approved container Never remove the fuel tank cap or add fuel when the engine is running Allow the engine to cool before refueling Do not smoke Never refuel the traction unit...

Страница 6: ...6 Slope Chart...

Страница 7: ...ons are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 98 9051 99 3157 93 6680 105 8432 98 4682 98 8220 93 6681 1 Cutting di...

Страница 8: ...the normal operating position Loose Parts Note Use the chart below to verify that all parts have been shipped DESCRIPTION QTY USE Traction Unit Valve Lever 1 1 Install valve lever Key 2 Start engine H...

Страница 9: ...re 3 1 Battery cover 2 Bolt 3 Battery 4 Bars 5 Nut 6 Positive cable 7 Negative cable 3 Lift the battery off of the platform Danger Battery electrolyte contains sulfuric acid which is a deadly poison a...

Страница 10: ...t 13 Connect the negative black cable to the negative battery post Fig 3 Note Ensure that the battery cables do not contact any sharp edges or each other 14 Install the battery cover Fig 3 Specificati...

Страница 11: ...hout attachment 7 20 17 Traction unit with counterweight without attachment 5 21 17 Traction unit with an attachment rated with one of the following stability ratings for each slope position A 25 25 2...

Страница 12: ...eparation of the fuel due to lower temperatures Use of summer grade diesel fuel above 20 F 7 C will contribute toward longer life of the fuel pump components Important Do not use kerosene or gasoline...

Страница 13: ...er the loader arms and stop the engine Remove the key 2 Allow the engine to cool 3 Remove the radiator filler cap and check the coolant level Fig 8 The coolant should be up to filler neck 4 If coolant...

Страница 14: ...ge 23 5 Clean the area around the filler neck of the hydraulic tank Fig 9 6 Remove the cap from the filler neck and check the fluid level on the dipstick Fig 9 1 m 4596 2 Figure 9 1 Filler neck cap 2...

Страница 15: ...5 Handle 16 Battery 17 Indicator lights 18 Tow valves You could fall off of the platform and be seriously injured during operation Do not move the control levers unless you are standing with both feet...

Страница 16: ...the slow turtle position to set the auxiliary hydraulics to high speed and the traction drive loader arms and attachment tilt to low speed If you move the speed selector lever while the traction unit...

Страница 17: ...the glow plug light indicate that the glow plugs are on Figure 14 illustrates the four indicator lights 3 1 2 m 4603 4 Figure 14 1 Oil pressure light 2 Battery light 3 Engine temperature light 4 Glow...

Страница 18: ...r to the slow turtle position 2 Lower the loader arms to the ground 3 Turn the ignition key to the stop position Note If the engine has been working hard or is hot let it idle for a minute before stop...

Страница 19: ...The loader arms may lower when in the raised position crushing anyone under them Install the cylinder locks before performing maintenance that requires raised loader arms Warning Installing the Cylin...

Страница 20: ...lip of the attachment receiver plate Fig 18 m 4055 1 2 Figure 18 1 Mount plate 2 Receiver plate 5 Raise the loader arms while tilting back the mount plate at the same time Important The attachment sh...

Страница 21: ...rs Allow the traction unit to cool before touching hydraulic components Do not touch hydraulic fluid spills Caution 7 Push the attachment female connector into the male connector on the traction unit...

Страница 22: ...coolant protection temperature7 Touch up chipped paint 1More often in dusty dirty conditions 2Change oil after the first 50 operating hours 3Change the hydraulic filter and torque the wheel lug nuts a...

Страница 23: ...0 4 Pull the cover off of the traction unit Fig 20 m 4595 1 2 Figure 20 1 Front access cover 2 Locking tabs 5 When finished replace the front access cover and secure it with the two locking tabs Openi...

Страница 24: ...while shining a bright light on the outside of the filter Holes in the filter will appear as bright spots If the filter is damaged discard it otherwise clean it Important Never attempt to clean the s...

Страница 25: ...e clamp and remove the plug Fig 25 6 When the oil has drained completely replace the plug and tighten the clamp Note Dispose of the used oil at a certified recycling center 1 m 4593 2 3 Figure 25 1 Cl...

Страница 26: ...1 2 3 1262 Figure 27 1 Filler caps 2 Lower part of tube 3 Plates 3 If the electrolyte is low add the required amount of distilled water refer to Adding Water to the Battery below Adding Water to the...

Страница 27: ...nd check for leaks 12 Check the fluid level in the hydraulic tank refer to Checking the Hydraulic Fluid page 14 and add fluid to raise the level to the mark on the dipstick Do not over fill the tank 1...

Страница 28: ...tank Fig NO TAG 3 Open the rear access cover refer to Opening the Rear Access Cover page 23 4 Open the drain valve Fig 29 and drain the fuel from the fuel filter into a suitable container and dispose...

Страница 29: ...strated in Figure 31 m 5609 1 2 Figure 31 1 Fuel valve open 2 Fuel valve closed 4 Open the rear access cover refer to Opening the Rear Access Cover page 23 5 Loosen the hose clamp at the fuel filter a...

Страница 30: ...N The starter does not crank 1 The electrical connections are corroded or loose 1 Check the electrical connections for good contact 2 A fuse is blown or loose 2 Correct or replace the fuse 3 The relay...

Страница 31: ...fuel of proper grade for ambient temperature conditions You may need to warm the entire traction unit 16 The ETR solenoid is broken 16 Contact your Authorized Service Dealer The engine starts but does...

Страница 32: ...ized Service Dealer 7 Excessive carbon build up 7 Contact your Authorized Service Dealer 8 Internal wear or damage 8 Contact your Authorized Service Dealer The engine will not idle 1 The fuel tank ven...

Страница 33: ...e Dealer The engine loses power 1 The crankcase oil level is incorrect 1 Fill or drain to the full mark 2 The air cleaner element is dirty 2 Clean or replace 3 Dirt water stale fuel or incorrect fuel...

Страница 34: ...f before starting the engine 2 The engine temperature is low 2 Check the thermostat 3 The glow plugs are inoperative 3 Check the fuse glow plugs and wiring 4 The fuel injection nozzles are damaged 4 C...

Страница 35: ...35...

Страница 36: ...nsumption through use unless found to be defective Examples of parts which are consumed or used up during normal Product operation include but are not limited to digging teeth tines spark plugs tires...

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