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Toro 07344, Руководство оператора

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3

Install the Main Wire Harness
w/Relays

Parts needed for this procedure:

1

Main Wire Harness w/ Relays

7

Cable Tie

2

Screw, 1/4 x 3/4 inch

2

Nut, 1/4 inch

1

Fuse

For Workman 3000–4000 series
vehicles with serial numbers 240000001
and up

1. Insert end of wire harness, with male and female

spade terminals on it, up through opening in vehicle
floor board, toward dash panel, following vehicle
wire harness. Secure harness to vehicle wire harness
with (2) cable ties.

2. Locate red/black wire connected to "I" terminal of

ignition switch. Remove wire from “I” terminal and
plug into appropriate wire harness terminal. Plug
remaining harness terminal onto ignition switch “I”
terminal.

3. Remove fasteners securing wire harness cover to

under side of vehicle floor and remove cover.

4. Route wire harness rearward to console area.

Harness must not interfere with any hot (exhaust) or
moving parts. Secure the harness with cable ties.

5. Mount the relays to the left frame channel with

2 (1/4 x 3/4 inch) screws and (1/4 inch) nuts
(Figure 4).

Note:

If the vehicle is equipped with high flow

hydraulics, locate another suitable mounting location.

Figure 4

1.

Relays

For Workman HD, HDX and HDX-D
vehicles

1. Insert end of wire harness, with male and female

spade terminals on it, up through opening in vehicle
floor board.

2. Locate an empty slot in the fuse block. If no empty

slot is available, an additional fuse block (Toro part
no. 92–2641) will have to be added.

3. Insert the included fuse into the empty fuse block

slot and connect the wire harness spade terminal to
the corresponding spade terminal on the fuse block.

4. Remove fasteners securing wire harness cover to

under side of vehicle floor and remove cover.

5. Route wire harness rearward to console area.

Harness must not interfere with any hot (exhaust) or
moving parts. Secure the harness with cable ties.

6. Mount the relays to the left frame channel with

2 (1/4 x 3/4 inch) screws and (1/4 inch) nuts
(Figure 4).

Note:

If the vehicle is equipped with high flow

hydraulics, locate another suitable mounting location.

8

Содержание 07344

Страница 1: ... Platform Lift for Workman Heavy Duty Utility Vehicle Model No 07344 Serial No 2900000001 and Up To register your product or download an Operator s Manual or Parts Catalog at no charge go to www Toro com Original Instructions EN ...

Страница 2: ...s manual uses 2 other words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention Contents Introduction 2 Safety 3 Before Operating 3 While Operating 3 Maintenance 3 Safety and Instructional Decals 4 Setup 6 1 Remove the Seat Shroud and Fender Assemblies 7 2 Removing the Hood 7 3 Install the Main Wir...

Страница 3: ...urface before raising platform Never exceed 5 degree maximum angle of operation Never raise platform if bubble level indicator is outside recommended operating range Never raise platform if one or more vehicle tires are under inflated check tire pressure daily Never pull on objects while reaching from raised platform Never use platform for carrying or lowering tree limbs branches or heavy or uneve...

Страница 4: ...ructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 93 3702 93 3710 93 3711 93 3701 93 3703 4 ...

Страница 5: ...93 3704 93 3708 93 3706 93 3709 93 3705 93 3707 5 ...

Страница 6: ...pacer tube 2 Flange HD Capscrew 3 8 16 x 3 inch 2 Flange HD Capscrew 3 8 16 x 3 1 2 inch 2 Flange HD Capscrew 3 8 16 x 1 inch 4 6 Flangenut 3 8 16 4 Mount lift onto vehicle frame 7 No parts required Connect wires 8 No parts required Reinstall hood and reconnect battery 9 Circular Bubble Level 1 Mount circular bubble level Operation Decal 1 10 No Step Decal 2 Install decals The 1 3 platform lift is...

Страница 7: ...ove the capscrews securing the seats and shroud to mounting brackets Figure 3 Remove the seats and shroud Figure 3 1 Console cover plate 3 Seat 2 Reservoir hose 4 Shroud 2 Removing the Hood No Parts Required For Workman 3000 4000 series vehicles with serial numbers 240000001 and up 1 Remove the 6 screws and nuts securing the bumper to the vehicle frame and remove the bumper 2 Remove the 7 screws s...

Страница 8: ...ount the relays to the left frame channel with 2 1 4 x 3 4 inch screws and 1 4 inch nuts Figure 4 Note If the vehicle is equipped with high flow hydraulics locate another suitable mounting location Figure 4 1 Relays For Workman HD HDX and HDX D vehicles 1 Insert end of wire harness with male and female spade terminals on it up through opening in vehicle floor board 2 Locate an empty slot in the fu...

Страница 9: ...les with serial numbers 240000001 and up 1 Remove locknuts securing hitch plate to rear axle Figure 6 Using the upper set of mounting holes loosely mount the level switch bracket to rear axle with locknuts removed Figure 6 1 Hitch plate 3 Switch harness 2 Level switch bracket 2 Route switch harness forward along differential lock cable to left side of machine Harness must not interfere with any ho...

Страница 10: ... numbers 240000001 and up Note To install the platform lift in the mid position the Mid Mount Kit for the Platform Lift Part No 93 3741 must be purchased and installed 1 Remove any accessories mounted to top of frame in forward position such as a 1 3 bed power platform H D Hitch Frame extension tubes Figure 8 etc Figure 8 1 Hitch frame extension tube 2 Locate and remove the threaded insert from th...

Страница 11: ...H D Hitch Frame extension tubes etc Figure 8 Figure 11 1 Hitch frame extension tube 2 Locate and remove the threaded insert from the mounting hole in left and right vehicle frame channels as shown in Figure 9 Figure 12 1 Vehicle frame channel 2 Threaded insert 3 Position a spacer tube onto each frame channel aligning mounting holes with holes in frame Figure 13 Figure 13 1 Spacer tube 3 Reinforcin...

Страница 12: ...clamp 5 Make sure wiring is clear of all hot or rotating parts Secure with cable ties as required 8 Reinstall Hood and Reconnect Battery No Parts Required Procedure 1 Reinstall hood to frame 2 Reinstall shroud seats seat frame and console cover plate if applicable 3 Reinstall overflow tube to radiator Check coolant level and replenish if required 4 Reinstall positive battery cable to battery 5 Sli...

Страница 13: ... of console cover positioning as shown in Figure 15 2 Affix a No Step decal to top of each fuel tank mounting strap as shown in Figure 16 Figure 16 1 No Step decal For Workman HD HDX and HDX D vehicles 1 Affix operation decal to top of console cover positioning as shown in Figure 15 2 Affix the No Step decals to top of radiator as shown in Figure 17 G01021 1 1 Figure 17 1 No Step decal 13 ...

Страница 14: ...l switch to prevent operation when unattended Figure 18 Figure 18 1 Pendant control 3 DOWN button 2 UP button 4 Key switch Emergency Lowering Valve Knob Push in red knob on solenoid valve and rotate 180 degrees counter clockwise to activate emergency lowering valve To stop lift and return to normal operation push button in rotate 180 degrees clockwise and release Figure 19 Figure 19 1 Emergency lo...

Страница 15: ...TE 13 DTE 24 or equivalent ISO Viscosity Grade 32 oils when reservoir must be completely refilled or if cold weather is expected The use of other fluids may inhibit the operation of the lift Check Tire Pressure Check tire pressure every 8 hours or daily to assure proper levels Refer to the vehicle operator s manual for proper tire inflation specification Installing Safety Blocks 1 Position the veh...

Страница 16: ...d all interlock switches installed Improper operation of platform lift may cause serious personal injury or death To reduce risk to operator and bystanders Read and understand all safety instructions in Workman and Platform Lift Operator s Manuals and warning labels Never use a platform lift without proper training and authorization The electrical control system of the lift requires the vehicle to...

Страница 17: ...th work operation lower lift all the way down to stops and remove key from lift pendant control to prevent operation when unattended Important If engine kills when releasing parking brake it may indicate that lift is not completely lowered Vehicle can not be driven with lift raised at any height Contact between non insulated platform lift and power lines will cause electrocution Electrocution will...

Страница 18: ...orm Never reach over handrails unless both feet are on platform deck Never step above level of platform deck or use ladders step risers or platform rails to extend working height of platform If you must exit raised platform slowly and carefully climb down outside of scissor arm frame Operating Tips The electrical system battery and hydraulic lift cylinder are not designed for continuous use Allow ...

Страница 19: ...imbs branches or heavy or uneven loads Never exceed capacity of platform lift one person with equipment not to exceed 600 lbs Never raise platform during high winds or threatening weather Never by pass safety interlocks Never allow riders on platform in any position Note Top rail of platform lift is higher than vehicle ROPS so be alert to low overhead areas when transporting driving vehicle Fallin...

Страница 20: ...re operating lift Lower lift immediately Battery Care 1 Battery electrolyte level must be properly maintained and the top of the battery kept clean If the machine is stored in a location where temperatures are extremely high the battery will run down more rapidly than if the machine is stored in a location where temperatures are cool 2 Keep top of battery clean by washing periodically with a brush...

Страница 21: ...parks Sparks can cause the battery gasses to explode resulting in personal injury When removing or installing the battery do not allow the battery terminals to touch any metal parts of the machine Do not allow metal tools to short between the battery terminals and metal parts of the machine Incorrect battery cable routing could damage the machine and cables causing sparks Sparks can cause the batt...

Страница 22: ...Schematics Electrical Schematic Rev B 22 ...

Страница 23: ...Notes 23 ...

Страница 24: ...t is not limited to dam age to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are war ranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro ...

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