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1. 2.   Alignment of pump and driver 

The pump shaft and the driver shaft ( motor shaft ) must be centered in line. 

Follow the sequence given below for the leveling and centering work. 

(1)   Centering and leveling can be performed easily by holding a straightedge on the flange top of the coupling 

set and inserting a wedge gauge between two coupling halves, as illustrated in Fig. 3.

 

In this case, a=ai, and b=bi, must be satisfied for the complete leveling and centering. Accordingly, equal 

clearance between two coupling halves along its entire periphery will show that the both shafts are 

completely centered and levelled.

 

As alternative method, a clearance gauge can be used for the checking.

 

 

 

 

 

 

 

 

 

Fig. 3 

 

(2)  Furthermore, a dial gauge is used for easier and more precise centering and leveling. In this case, the 

clearance is measured at four points spaced with 90° while turning the coupling set, and the alignment is 

perfect provided that the measured deviation in clearance is within 5/100 mm in both axial and radial 

directions. 

(3)  Be sure to check the motor rotational direction before connecting the coupling halves. The correct 

rotational direction of the pump is arrow-marked on the both suction and delivery casings. Namely, it is 

clockwise viewing from the motor side.

 

(4)    After the above check, connect the coupling halves.

 

 

1. 3.   Connecting the piping 

After completion of the direct coupling work, the suction and discharge pipes must be connected to the respective 

flanges of the pump. Perform the piping connection with good care for the following items.

 

(1)  When connecting the suction and discharge pipes, take proper measure to prevent piping load from 

directly acting on the pump. Direct load to the pump by piping would cause trouble.

 

(2)  The suction line must be installed in upward slope (about 1/50) toward the pump to prevent air pocket in 

the case of suction lift. And it must be installed in downward slope reversely in the case of forced suction.

 

(3)  Take care to minimize various losses of the suction pipe and avoid sudden changes of cross-section and 

use of abrupt bends in the suction piping. Select the suction pipe such that the size is same or bigger than 

the pump suction nozzle size.

 

(4)   When the suction pipe size is different from the pump suction nozzle size, use an eccentric tapered pipe to 

connect the suction pipe and pump suction nozzle and to prevent air pocket.

 

(5)   After completion of the piping work, recheck alignment as described in 1.2.

 

 

Содержание MMO

Страница 1: ...Operating Instruction MMO PT TORISHIMA GUNA INDONESIA High Pressure Centrifugal Pump...

Страница 2: ...dling and operation faulty installation the use of unsuitable material faulty or unskilled piping etc 3 Pump damage is caused by natural disaster When repair is required it is recommended to repair th...

Страница 3: ...baseplate is installed Therefore in this stage it would be sufficient only to keep each packer right horizontal 4 After complete cure up of the mortar with packer on temporarily install the common bas...

Страница 4: ...l direction of the pump is arrow marked on the both suction and delivery casings Namely it is clockwise viewing from the motor side 4 After the above check connect the coupling halves 1 3 Connecting t...

Страница 5: ...mp continues running with the discharge valve fully closed the liquid temperature in the pump will rise causing trouble of the pump In such case shut down the pump immediately without fail 5 When star...

Страница 6: ...ngs 4610 or three packing rings plus one lantern ring 4580 2 3 2 Dimensions of stuffing box compartment and no of packing ring 3 Dismantling and Reassembling 3 1 General Before overhauling be sure to...

Страница 7: ...p delivery side shaft protecting sleeve and gland in sequence 10 Unscrew off each tie bolt nut from the discharge side and dismantle the discharge casing and the last stage impeller 11 Dismantle the s...

Страница 8: ...rrectly sized spacer ring 5 Follow the table below for the tie bolt tightening torque Unit kgf Pump Size 32 40 50 65 Tie bolt tightening torque 7 8 10 10 Table 2 Torque tightening tie bolt 6 After the...

Страница 9: ...without fail Pump type No and size Manufacturing No These numbers are identified on the name plate attached to the pump Part name Part No Refer to attached List of Components Required quantity Materia...

Страница 10: ...tion 1 The mechanical seal service life is significantly shortened by impurities if included therein Therefore clean the mechanical seal and the pump internals when reassembling and prevent invasion o...

Страница 11: ...724 and spring 4770 are available for further re use unless they are flawed In addition if the wear degree of seat 4750 and washer 4720 is small these parts also are available for further re use by la...

Страница 12: ...ft 6 Wipe off the sealing end face of the seat and the washer in finger for complete removal of dust After that joint the seal cover with gasket 4000 to the casing by tightening hexagon socket head bo...

Страница 13: ...or at lower temperature than that specified in specification Where it is not impossible to keep specific gravity and temperature indicated in the specification but the discharge capacity to the allowa...

Страница 14: ...imperfection or improper insertion of packing rings Re insert the packing rings 2 Damage of packing sleeve caused by over clamped or irregularly clamped gland Re polish or replace the sleeve After rep...

Страница 15: ...MEMO...

Страница 16: ...SHIMA U K EUROPE OFFICE Phone 44 1236 441632 Fax 44 1236 702875 82B Daniels Road Charlton MA01507 United States of America TORISHIMA U S U S OFFICE Phone 1 866 374 1130 Fax 1 508 248 9321 5th Floor of...

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