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CAL  Optional  Design 

- 9-   

replace the bearing together with shaft (2100) as shaft set (2101), 

for easy replacement. Ball bearing type used is “Non-contact 

double rubber seal type deep groove ball bearing (Clearance C3) as 

shown in Table 3-2. 

Table 3-2 

Shaft size 

Ball bearing (JIS B1521 Designation No.) 

25-360 

6305 UUC3 

35-470 

6307 UUC3 

45-470 

45-470A 

6309 UUC3 

55-530 

6311 UUC3 

65-530 

6313 UUC3 

(Note) 

1.  Sealing grease shall be heat resisting grease.   

2.  Do not use the JIS designation Nos. given in Table 3-2 for 

arrangements. 

3.4.2.  In the case of oil lubricated bearings 

Inspection and control of bearing temperature and lubricating oils 

as well as timely ball bearings (3210) replacement are necessary. 

 

 

The maximum permissible temperature of each bearing 

is 

75 degrees C max

 on the bearing housing (3300) 

surface or ambient temperature plus 

40 degrees C max

 

Before starting the pump operation, be sure to check the lubricating 

oil level with the oil gauge (6430). To use the constant level oiler 

(6380), check if lubricating oil is filled in the constant level oiler up 

to one third or higher level. 

When resuming the operation of the pump that has been stopped 

for an extended period of time, clean the bearings and the inside of 

bearing housing with cleaning oil. At this time, cleaning while 

turning shaft (2100) by hand will remove dirt well. 

When a new bearing is used, replace all amount of lubricating oil 

after operation for the initial 300 hours. After that, the replacement 

interval should be 3,000 hours of operation. The type of oil and 

quantity are shown in Table 3-3. 

The bearing replacement intervals vary depending on operating 

conditions. During continuous operation, the bearings must be 

replaced at an interval of approx. 9000 hours, as standard. In the 

case of short-time operation, it is recommended that the bearings 

should be replaced every two years. The ball bearing type used is 

“Open type deep groove ball bearing (Clearance C3)”. The bearing 

type codes in use are listed in Table 3-3. 

 

Table 3-3    Oil lubricated bearings, and lubricating oil 

Shaft 

size 

Bearing 

JIS B1521 

Lub. Oil 

quantity 

(liter) 

Lub. Oil name 

Below 

1800min

-1

 

1800min

-1

 

or more 

25-360 

6305C3 

0.25 

VG46 

Turbine 

oil 

VG32 

Turbine 

oil 

35-470 

6307C3 

0.56 

45-470 

45-470A 

6309C3 

0.65 

55-530 

6311C3 

1.08 

65-530 

6313C3 

1.30 

[In the case a round oil gauge is provided] 

Check if the oil level is within the circle marked on the glass 

surface of the round oil level gauge. 

[In the case a constant level oiler is provided] 

To replenish lubricating oil, remove the oiler cover (6386) together 

with the Replenish (6382), and fill lubricating oil into the bearing 

housing (3300) until it reaches the mounting (6383). Then, fill the 

oiler with lubricating oil, and fit the oiler in mounting. Keep the oil 

level in the constant level oiler at one third or higher level. 

 

Fig 3.4-1 

Содержание CAL

Страница 1: ...PT TORISHIMA GUNA INDONESIA CAL END SUCTION...

Страница 2: ...allow any persons other than service engineers to engage in disassembly or repair or remodeling work 2 Never work alone and be sure to put on helmet safety goggles ear plugs safety shoes etc in confor...

Страница 3: ...t the specified position with mounting bolts 4 Maintenance 1 When carrying out the work for replacement of gland packing or mechanical seal be sure to turn OFF the motor switch and affix a tag indicat...

Страница 4: ...ge caused by the following 1 Operation of the pump under liquid quality density and temperature and running conditions which are deviated from those specified in the pump specifications 2 Pump damage...

Страница 5: ...rge nozzle and support foot The pump can be disassembled and internally inspected without removing the casing 1020 from the piping Refer to Table 0 1 for a representative Pump Sectional Drawing Table...

Страница 6: ...conditions refer to Section 6 P 21 Fig 0 4 2 Sectional Drawing gland packing grease lubrication Note 1 The above figure is one structural example Note 2 The structure of mechanical seal is different...

Страница 7: ...g 3300 0 4 5 Shaft The shaft components of each pump type are interchangeable with those of other pump As shown in Table 0 2 the shaft is available in six sizes which cover all models of the CAL pumps...

Страница 8: ...side 2 To check the rotational direction of the motor with the pump that uses a flanged flexible shaft joint remove the coupling bolts With the pump that uses a rubber shaft joint slide the couplings...

Страница 9: ...e installation be sure to check the following items for normality prior to starting If abnormality de found upon checking take corrective actions in accordance with the Troubleshooting Instructions gi...

Страница 10: ...nning And is the discharge valve kept closed 6 Is each bearing free from abnormal temperature rise 3 2 Shaft seal 3 2 1 In the case of mechanical seal type It is one outstanding feature of mechanical...

Страница 11: ...mounted to the discharge piping These pressure gauges must be provided with gradations capable of covering about 150 of maximum operating pressure Also connect a gauge cock to each gauge When pumping...

Страница 12: ...will remove dirt well When a new bearing is used replace all amount of lubricating oil after operation for the initial 300 hours After that the replacement interval should be 3 000 hours of operation...

Страница 13: ...ue is 1 0 mm The design value for the impeller whose material is SCS is 0 6 mm and the tolerance value is 1 2 mm If the tolerance value is exceeded replace the case wearing ring 3 6 When the pump is l...

Страница 14: ...ling and reassembling When rubber shaft joint is used When flanged flexible shaft joint is used The above figure shows an example of pump and motor configuration The type of configuration varies depen...

Страница 15: ...r wear and other damage of the element If an abnormal condition is found replace the element with a new one 13 Remove the both bearing covers 3600 from the bearing housing 14 Slowly pull the shaft out...

Страница 16: ...mp Including the running under the seal box pressure below the atmospheric bar Dry running will result in seizure trouble of the mechanical seal eventually causing not only the mechanical seal but als...

Страница 17: ...32 45 Fig 5 2 1 Construction of mechanical seal CA Note For order of additional spare parts designate the type of the mechanical seal as a set in order to ensure preferable seal effect Parts table of...

Страница 18: ...710 Seal cover 4751 Seat holder Unit mm Shaft size 25 360 24 44 5 35 470 45 470 45 470A 55 530 65 530 55 52 5 32 45 53 49 5 Fig 5 2 3 Construction of mechanical seal LTW Conforming to DIN 24960 standa...

Страница 19: ...Shaft size 25 360 24 37 35 470 45 470 45 470A 55 530 65 530 55 39 5 32 45 39 40 Fig 5 2 5 Construction of mechanical seal L9SA SiC SiC Conforming to DIN 24960 standard Note For order of additional sp...

Страница 20: ...et water cooling In case a jacket water cooling type refer to Fig 5 2 9 Do not use the liquid with a strong causticity for cooling water because the material of the jacket cover 1650 is a cast iron Th...

Страница 21: ...cautions Refer to the disassembling procedure for the type of the mechanical seal being used A Single mechanical seal Type CA 1 After completion of the disassembling steps 4 2 1 4 2 8 P 12 pull the ro...

Страница 22: ...the casing cover mount the casing cover to the bearing housing 3300 When mounting the casing cover to the bearing case use caution so as not to break the seat and not to damage the internal surface o...

Страница 23: ...the fixed side mounted to the seal cover put the O ring 4120 3 in the seal cover Fit the seal cover on the shaft 2100 and slide the seal cover toward the bearing housing 3300 When mounting the seal co...

Страница 24: ...k In case where external flushing is continued even while the pump is not in operation in order to prevent air intake Pumping of clean high temperature liquid at suction pressure higher than atmospher...

Страница 25: ...een sliding parts as necessary Ingestion of air from stuffing box Increase the sealing water pressure and check if sealing water normally flows Clean inside of the sealing water piping if necessary If...

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