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TOPVERT L1 Series

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1

PREFACE

Thank you for choosing TOPTEK’S TOPVERT L1 Series Drive. TOPVERT L1 Series are Sensorless
current vector control high-performance drive. They were manufactured by adopting high-quality
components, material and incorporating the latest microprocessor technology available.

Copyright statement

All information in this Quick start manual is Toptek’s intellectual property. Even we had done our best
to make this manual but are unable to guarantee 100% correct.
Based on " Never Stop for better but perfect accomplished " quality policy, our product permanently
in the journey which perfectly strives for perfection to the pursue,
Therefore we reserve the right to change the information in this manual without prior notice.
But we will continue the latest edition document in our website, for free download.

http://www.toptek.biz

Getting Started

This manual will be helpful in the installation, parameter setting, troubleshooting, and daily
maintenance of the drives. To guarantee safe operation of the equipment, read the following safety
guidelines before connecting power to the Drives. Keep this operating manual handy and distribute to
all users for reference.

Always read this manual thoroughly before using TOPVERT L1 Series Drives.

DANGER! AC input power must be disconnected before any maintenance.

Do not connect or disconnect wires and connectors while power is applied to the
circuit. Maintenance must be performed by qualified technicians.

CAUTION! There are highly sensitive MOS components on the printed circuit boards. These

components are especially sensitive to static electricity.

To avoid damage to these components, do not touch these components or the circuit

boards with metal objects or your bare hands.

DANGER! A charge may still remain in the DC-link capacitor with voltages even if the power has

been turned off.
To avoid personal injury, please ensure that power has turned off before operating
Drive and wait ten minutes for capacitors to discharge to safe voltage levels.

CAUTION! Ground the TOPVERT L1 using the ground terminal.

The grounding method must comply with the laws of the country where the Drive is to
be installed. Refer to Basic Wiring Diagram.

DANGER! The Drive may be destroyed beyond repair if incorrect cables are connected to the

input/output terminals. Never connect the Drive output terminals U/T1, V/T2, and
W/T3 directly to the AC main circuit power supply.

CAUTION! The final enclosures of the Drive must comply with EN50178. (Live parts shall be

arranged in enclosures or located behind barriers that meet at least the requirements
of the Protective Type IP20.
The top surface of the enclosures or barrier that is easily accessible shall meet at
least the requirements of the Protective Type IP40).

W A RNING

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Содержание TOPVERT L1 Series

Страница 1: ...ISO 9001 2008 TOPTEK ELECTRONICS CORPORATION QUICK START General purpose micro drive Sensorless Vector Control...

Страница 2: ...be disconnected before any maintenance Do not connect or disconnect wires and connectors while power is applied to the circuit Maintenance must be performed by qualified technicians CAUTION There are...

Страница 3: ...e sisto r B la n k o r N n o se le ctio n D se le cte d d yn a m ic b ra kin g re sisto r O th e r cu sto m iza tio n T O P V E R T L1 2M 2 P 2 x x x x x xxx H a rd w a re ve rsio n B la n k o rig in...

Страница 4: ...IGBT over heat indication etc up to 63 functions Multi Function Analog Input AI1 AI1 0 10VDC Input impedance 20k 4 20mA DC Input impedance 250 AI1 Input terminals can be programmed to 15 functions Fa...

Страница 5: ...OPVERT L1 xxxxx Power kW Horse Power Hp Capacity kVA Current A Voltage V Frequency Hz Current A Cooling Methods Protection Methods IP NEMA Net Weight kg Frame Code 2M0P2 0 2 0 25 0 6 1 5 3 Phase 0 240...

Страница 6: ...Multi function Digital input DI Contact output 1 indicates malfunction 240VAC 2 5A 120VAC 5A 24VDC 5A Multi function Relay output Ry Serial port PU port Frequency Command Braking Resistor B2 B1 TDBR O...

Страница 7: ...REV REV RUN STOP command Pr2 00 REV RUN STOP Relay contact outputs Separate these control circuit wiring from wiring for other control terminals R1A Multi Function digital output 1 Relay 1 Relay dry c...

Страница 8: ...les to prevent operating faults SG RS 485 serial port SG RS 485 serial port Option Description of the Digital Keypad Multi Function Operating Explanations ITEM Function Multi Function input MI1 MI2 Mu...

Страница 9: ...Relay I O R1A R1B R1C Multi Function setting 1 Factory default 2 Customer assign PU port Key pad input Connecting with key pad PU 01 AND PU 05 REV STOP FWD switch ON OFF ON 3 sections switch REV STOP...

Страница 10: ...DI Expansion Card Selected circuit control or voltage control with DIP switch Set at AVI Input DC 0 10V to speed up low Set at ACI Input DC 4 0 20mA speed up low Option parts 3 RS 485 Serial port Mult...

Страница 11: ...nit key Enable the keypad It can determine the source of RUNSTOP RUN key PU 01 PU JOG DISP F R RUN STOP RUN indication STOP indication RESET Main Display Display the drive status such as frequency cur...

Страница 12: ...fferent from factory default Value of the parameter content Rotate the dial to modify for setting parameters If the End message is displayed for about 1 second it is an indication that the data has be...

Страница 13: ...setting direction FW D REV F R Press FW D REV EXT PU To enable PU PU Press FW D REV EXT PU To display actualoutput frequency to the m otor DISP Press FW D REV EXT PU To setting parameter Power up Dis...

Страница 14: ...y 0 9999 0 Pr0 04 Password set The Lock 0 9999 0 Pr0 05 Parameter Locking Level Bit 0 bxxxx0 0 All parameters are readable b00000 1 Parameters after Pr0 05 cannot read Err message will displayed when...

Страница 15: ...s voltage upon a fault Vdc 65 Output voltage upon a fault Vac 66 Output frequency upon a fault Hz 67 IGBT module temperature upon a fault C 68 Output current value upon a fault Aac 69 Temperature of F...

Страница 16: ...ge Bit 2 bxx0xx 0 For constant torque load application 1 For variable torque load application Bit 3 bx0xxx 0 Regen torque no slip compensation 1 Regen torque with slip compensation Bit 4 b0xxxx 0 Low...

Страница 17: ...1 03 2nd Frequency 1 Fmid 1 Middle frequency 1 0 00 600 00 Hz 0 50 Pr1 04 2nd Voltage 1 Vmid 1 Middle voltage 1 230V models 0 0 255 0V 460V models 0 0 510 0V 230V 5 0 460V 10 0 Pr1 05 3rd Frequency 1...

Страница 18: ...it 0 00 600 00Hz 0 00 Pr1 30 Skip Frequency 4 upper limit 0 00 600 00 Hz 0 00 Pr1 31 Skip Frequency 4 lower limit 0 00 600 00 Hz 0 00 Pr1 32 Skip Frequency 5 upper limit 0 00 600 00 Hz 0 00 Pr1 33 Ski...

Страница 19: ...top 13 Disable PID function 14 External fault input EF 15 B B traces from the bottom upward 16 B B traces from the top downward 17 Force operation command to external 18 Cancel the auto acceleration d...

Страница 20: ...al output 1 Relay 1 0 No definition 11 Pr2 21 Pr2 20 Factory Reserved 1 Drive in run 1 Pr2 22 Pr2 21 Factory Reserved 2 Master frequency attained 1 Both Forward and Reverse 5 Pr2 23 Pr2 22 Factory Res...

Страница 21: ...arameters Parame ters Functions Settings Factory Setting User Pr3 00 Addition Function of the Analog Inputs 0 Enable addition function 0 1 Disable addition function Pr3 01 Analog input noise filter ti...

Страница 22: ...0 Hz 0 00 Pr4 08 The 9th step speed of PLC Run or MSS Run 0 00 600 00 Hz 0 00 Pr4 09 The 10th step speed of PLC Run or MSS Run 0 00 600 00 Hz 0 00 Pr4 10 The 11th step speed of PLC Run or MSS Run 0 00...

Страница 23: ...m step 0 after recover from power interruption 1 Continue Execute PLC Run from the point which power interrupted after recover from power interruption Pr4 34 PLC Run operation cycle 0 60000 0 60000 cy...

Страница 24: ...ant power region Amp 0 250 of drive s rated current A 120 Pr5 14 Over Current Deceleration Time during Operation 0 050 600 00 Sec 3 00 Pr5 15 Over Torque Detection Selection 1 ot1 0 Disabled 0 1 Over...

Страница 25: ...Recent Fault Record 6 oL1 electronic thermal relay 1 22 PI d PID error 38 x Copy Parameter copy error Pr5 31 8th Most Recent Fault Record 7 ot1 Over Torque1 23 Pu Keypad communication overtime 39 LU L...

Страница 26: ...ing stopping 0 00 60 00 Sec 0 00 Pr6 03 Start point for DC Braking during stopping 0 00 600 00 Hz 0 00 Pr6 04 Increasing Rate of the DC Braking Voltage 0 01 300 00 50 00 Pr6 05 Momentary Power Loss Op...

Страница 27: ...Frequency Limit 0 0 100 0 100 0 Pr7 05 PID Offset 100 0 100 0 0 0 Pr7 06 Primary Delay Filter Time 0 000 0 100 Sec 0 000 Pr7 07 PID Feedback Signal Detection Time 0 0 6000 0 Sec 0 0 Pr7 08 Treatment o...

Страница 28: ...owing faults are displayed as shown on the drive digital keypad panel Once the fault occurred eliminate it first and wait for 5 seconds oC GF SC are 15 seconds then execute RESET action to reactivate...

Страница 29: ...Check whether the motor s resistance and insulation are functioning right Check whether the connection to the motor is short circuited Return to the factory if the previous checking is normal Wait for...

Страница 30: ...a control board or U phase current sensor W phase current sensor A D fault Ct2 15 Switch off power supply wait until display off then on again If fault code is still displayed please return to the fa...

Страница 31: ...not effect CPU error CPu 29 Electronics Circuit Fault Switch off power supply wait until display off then on again If fault code is still displayed please return to the factory Fan fault FAn 30 Check...

Страница 32: ...Check whether the input power was interrupted Check whether the input side magnetic contactor is normal Low voltage on DC Bus LU 39 The drive detects that the DC bus voltage has fallen below its minim...

Страница 33: ...TOPVERT L1Series E 32...

Страница 34: ...TOPVERT L1Series E 33...

Страница 35: ...TOPVERT L1Series E 34...

Страница 36: ...TOPVERT L1 C 1 TOPVERT L1 http www toptek biz 1 2 CHARGE 3 4 U T1 V T2 W T3 AC 5 230V 460V 1 2 cmos IC 3 4 5 6 7 8 9 10 230V 240V 460V 480V 5000A RMS 11 High leakage current 22 mA 12 IEC 60034 1...

Страница 37: ...N 1 Rev Stop Fwd RS 485 N S RS 485 N D L1 43XXX TO P V E R T L1 2M 2P 2 x x x x x xxx A A B B Z Z V F N 60Hz 050 50Hz 200 200Hz AI DI N 1 AI DI 1 9 1 9 O 10 N 11 D 12 1 0 2011 2020 T F X L1 230V 1 3...

Страница 38: ...50 MI1 MI3 15 RS 485 RUN STOP 2 FWD STOP REV STOP RUN STOP FWD REV 3 RS 485 PLC Run DI 15 1 2 ACI AVI 15 43 Ry C 63 AI1 AVI 0 10VDC 20k ACI 4 20mA DC 250 1 15 ON C A RS 485 MODBUS protocol ASCII RTU 1...

Страница 39: ...64V 47 63Hz 180 264V 47 63Hz 180 264V 47 63Hz 180 264V 47 63Hz 230V 4 P TOPVERT L1 L1 L1 L1 xxxxx xxxxx xxxxx xxxxx kW Hp kVA A V Hz A IP NEMA kg 2M0P2 0 2 0 25 0 6 1 5 0 240 0 1 600 2 9 IP 20 NEMA 1...

Страница 40: ...TOPVERT L1 87654321 R1A R1B R1C 240VAC 2 5A 120VAC 5A 24VDC 5A Ry COM SG SG RS 485 Modbus MI2 2 PU PU PU PU 10V 20mA 0 10V 20K AI1 AVI ACI 10V 1 2 3 ACM VR 5 10 K AI AI AI AI DI DI DI DI B2 B1 TDBR M...

Страница 41: ...460V 18 AWG 0 75 mm 2 MI1 1 STOP Pr2 01 MI2 2 Pr2 02 FWD Pr2 00 REV Pr2 00 R1A 1 R1A R1C Relay 1 a R1B R1C Relay 1 b Pr2 20 5A N O 3A N C 240VAC 24VDC 1 5A N O 0 5A N C 240VAC 24VDC R1B R1C 18 AWG 0 7...

Страница 42: ...TOPVERT L1 C 7 MI1 MI2 1 2 FWD REV R1A R1B R1C 1 2 PU PU 01 PU 05 PWR PWR PWR PWR RUN RUN RUN RUN FAU FAU FAU FAU...

Страница 43: ...TOP FWD FWD FWD FWD MI1 MI2 2 2 FWD REV R1A R1B R1C 2 2 PU PU 01 PU 05 REV STOP FWD ON OFF ON REV STOP FWD 0 100 PWR PWR PWR PWR RUN RUN RUN RUN FAU FAU FAU FAU 0 100 100 0 REV REV REV REV STOP STOP S...

Страница 44: ...MI2 MI3 1 2 FWD REV R1A R1B R1C 1 2 PU PU 01 PU 05 AI AI1 1 2 AVI ACI AVI DC 0 10V ACI DC 4 0 20mA RS RS RS RS 485 485 485 485 DI MI1 MI2 1 2 FWD REV R1A R1B R1C 1 2 PU PU 01 PU 05 RS 485 SG SG RS 48...

Страница 45: ...PU PU PU PU 05 05 05 05 PU PU PU PU 05 05 05 05 DI MI1 MI2 2 2 FWD REV R1A R1B R1C 2 2 PU PU 01 PU 05 PU 01 PU 05 360 VR 0 01Hz FWD REV EXT PU PU PU 01 Pr0 19 EXT Pr0 18 PU 01 REV FWD PU 01 PU JOG DI...

Страница 46: ...F H A U DISP DISP DISP FWD REV EXT PU FWD REV EXT PU FWD REV EXT PU DISP FWD REV EXT PU F W D R E V E X T P U F W D R E V E X T P U F W D R E V E X T P U F W D R E V E X T P U F W D R E V E X T P U F...

Страница 47: ...50Hz Pr0 07 FWD REV EXT PU 2 FWD REV EXT PU FWD REV EXT PU 2 FWD REV EXT PU FWD REV EXT PU DISP 0 FWD REV EXT PU RUN 50Hz PU PU DISP F R FWD REV FWD REV EXT PU FWD REV EXT PU FWD REV EXT PU FWD REV E...

Страница 48: ...99 0 Pr0 04 0 9999 0 Pr0 05 Bit 0 Bit 0 Bit 0 Bit 0 bxxxx0 0 b00000 1 Pr0 05 Err Bit Bit Bit Bit 1 1 1 1 bxxx0x 0 1 Bit Bit Bit Bit 2 2 2 2 bxx0xx 0 1 Pr0 06 0 F 0 1 H 2 A 3 Pr0 07 U Pr0 07 0 RPM 0 1...

Страница 49: ...68 A 69 70 86 87 DC Bus Vdc 88 89 132 Pr0 08 0 39 0 40 60000 Pr1 00 Pr0 09 0 3 0 1 1 2 2 3 3 0 Pr0 10 x xx Pr0 11 EPROM Bit 0 Bit 0 Bit 0 Bit 0 bxxxx0 0 FWD REV b00000 1 FWD REV Bit Bit Bit Bit 1 1 1...

Страница 50: ...Bit 4 Bit 4 Bit 4 Bit 4 b0xxxx 0 1 Pr0 18 0 PU 0 1 RS485 2 3 Up Down MIx 4 Pr0 19 0 RS485 PU 0 1 PU 2 PU 3 Pr0 20 Bit 0 Bit 0 Bit 0 Bit 0 bxxxx0 0 b00000 1 Bit Bit Bit Bit 1 1 1 1 bxxx0x 0 Reset 1 Re...

Страница 51: ...0 51 0V 0 0 Pr1 08 0 00 600 00Hz 0 50 Pr1 09 0 0 150 0 Pr1 00 100 110 0 Pr1 10 0 0 100 0 Pr1 00 100 0 0 Pr1 11 0 00 60000 Sec 10 00 60 00 Pr1 12 0 00 60000 Sec 10 00 60 00 Pr1 13 0 00 60000 Sec 10 00...

Страница 52: ...255 0V 460V 0 0 510 0V 230V 230 0 460V 460 0 Pr1 38 2 2 Fmid 2 0 00 600 00Hz 0 50 Pr1 39 2 2 Vmid 2 230V 0 0 255 0V 460V 0 0 510 0V 230V 5 0 460V 10 0 Pr1 40 2 2 Flow 2 0 00 600 00Hz 0 50 Pr1 41 2 2 V...

Страница 53: ...t 3 Bit 3 Bit 3 bx0xxx 0 FWD REV Edge trigger 1 FWD REV Level trigger Bit 4 Bit 4 Bit 4 Bit 4 b0xxxx 0 1 Pr2 08 Up Down 0 01 1 00 Hz mSec 10 1000Hz Sec 0 01 Pr2 09 0 000 30 000 Sec 0 005 Pr2 10 00000...

Страница 54: ...1 22 23 24 1 ot1 25 26 27 1 28 2 29 3 30 2 ot2 31 OH2 32 33 47 48 49 PLC Run 1 50 PLC Run 2 51 PLC Run 3 52 PLC Run 4 53 PLC Run 5 54 PLC Run 6 55 PLC Run 7 56 PLC Run 8 57 PLC Run 9 58 PLC Run 10 59...

Страница 55: ...0 00 600 00Hz 0 00 Pr4 01 PLC Run MSS Run 0 00 600 00Hz 0 00 Pr4 02 PLC Run MSS Run 0 00 600 00Hz 0 00 Pr4 03 PLC Run MSS Run 0 00 600 00Hz 0 00 Pr4 04 PLC Run MSS Run 0 00 600 00Hz 0 00 Pr4 05 PLC Ru...

Страница 56: ...C Run MSS Run 0 0 6550 0 Sec 0 0 Pr4 24 PLC Run MSS Run 0 0 6550 0 Sec 0 0 Pr4 25 PLC Run MSS Run 0 0 6550 0 Sec 0 0 Pr4 26 PLC Run MSS Run 0 0 6550 0 Sec 0 0 Pr4 27 PLC Run MSS Run 0 0 6550 0 Sec 0 0...

Страница 57: ...5 0 0 0 Pr5 02 1 0 20 RPM Pr1 01 2 20 20 0 Pr5 03 1 2 20 4 Pr5 04 1 R1 0 000 65 535 0 0 Pr5 05 0 0 1 Pr5 00 2 V F Pr5 06 230V 160 220Vac 460V 320 440Vac 230V 180 420V 360 Pr5 07 230V 320 500VDC 460V 6...

Страница 58: ...5 23 2 oU DC bus 18 oH2 34 rnot 0 Pr5 27 Pr5 24 3 GF 19 SoFt 0 Pr5 28 4 SC IGBT 36 LUr DC bus 0 Pr5 29 5 oL 21 ASC RS485 37 oUd DC bus 0 Pr5 30 6 oL1 1 22 PI d PID 38 x CoPY 0 Pr5 31 7 ot1 1 23 Pu PU...

Страница 59: ...1 1 bxxx0x 0 1 6 6 6 6 Pr6 00 0 125 A 0 Pr6 01 0 00 60 00 Sec 0 00 Pr6 02 0 00 60 00 Sec 0 00 Pr6 03 0 00 600 00Hz 0 00 Pr6 04 0 01 300 00 20 00 Pr6 05 0 0 1 2 Pr6 06 0 1 25 0 Sec 2 0 Pr6 07 B B 0 1 5...

Страница 60: ...000 0 100 Sec 0 000 Pr7 07 PID 0 0 6000 0 Sec 0 0 Pr7 08 PID 0 0 1 2 Pr7 09 PU 0 0 1 Pr7 10 PU 0 0 0 0 0 1 60 0 Sec Pr7 11 RS 485 1 254 1 Pr7 12 RS 485 1 2 125 k bps 9 6 Pr7 13 RS 485 0 3 1 2 3 Pr7 1...

Страница 61: ...00Hz 5 00 Pr8 03 0 0 6000 0Sec 0 0 Pr8 04 0 0 6000 0Sec 0 0 Pr8 05 0 00 600 00Hz 0 00 Pr8 06 0 00 600 00Hz 0 00 Pr8 07 0 0 6000 0 Sec 0 0 16 IC OFF 5 5 5 5 oC oC oC oC GF GF GF GF SC SC SC SC 15 15 15...

Страница 62: ...BT 15 15 15 15 RESET RESET RESET RESET IGBT SC 04 IGBT IGBT 15 15 15 15 RESET RESET RESET RESET oL 05 150 60 Pr5 01 1 oL1 06 1 V F 1 1 Pr5 00 1 1 Pr5 18 Pr5 19 1 1 ot1 07 1 Pr5 00 1 1 Pr5 15 Pr5 17 1...

Страница 63: ...8 EEPROM EP2 12 EF 13 Pr2 01 Pr2 03 14 RESET U CPU A D Ct1 14 U W CPU A D Ct2 15 W HPF 16 IGBT oH1 17 oH2 18 SoFt 19 RS485 ASC 21 RS 485 PID PI d 22 PID PID PU Pu 23 Keypad tunE 24 bF 25 DC Bus PHL 27...

Страница 64: ...TOPVERT L1 C 29 FAn 30 AnI 31 2 ot2 32 2 Pr5 40 2 1 Pr5 21 Pr5 23 2 2 oL2 33 2 V F 2 2 Pr5 40 1 1 Pr5 45 Pr5 46 2 rnot 34 DC bus LUr 36 DC bus LU 39 bb 40 MI1 MI3 15 16 bb...

Страница 65: ...TOPVERT L1 C 30 Unit mm inch 80 0 3 15 152 0 5 98 66 5 2 62 140 0 5 51 5 0 0 20 Front View Side View Rera View Bottom View 126 7 5 17 Cooling fan at Top side...

Страница 66: ...TOPVERT L1 C 31...

Страница 67: ...TOPTEK ELECTRONICS CORPORATION 1 No 1 Tzu Chiang 6 Road Chung Li City Taoyuan Hsien Taiwan Tel 886 3 462 9199 Fax 886 3 462 8829 http www toptek biz E mail tt toptek biz Date Code 3116 ML QSL101...

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