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TOP CNC

Machine No: DB1802020101

Machine Model: TC-1631A

Contents

Preface…………………………………………………………………………….1

Contents …………………………………………………………………………4

I. Product Inspection……………………………………………………….4

II. Machine Installation……………………………………………………4

III. Machine Operation…………………………………………………….10

IV. Equipment Maintenance.………………………………………….14

V. Fault Analysis and Troubleshooting………………………..….17

VI. Carving Techniques…………………………………………………..18

VII. Equipment Warranty details.……………………………………19

VIII. Warning………………………………………………………………….20

The contents of this manual are subject to change without notice.

Содержание TC-1631A

Страница 1: ...ecautions In order to use the machine safely and correctly be sure to read this matter carefully before use The warning signs in this manual and equipment mean that if you do not comply with the relevant requirements and do not take appropriate measures it may result in personal injury and equipment damage Requirements for equipment operator The personnel who operate the equipment should be famili...

Страница 2: ... equipment has been calibrated prior to shipment and it is prohibited for non qualified personnel to make adjustments 4 Keep children and non professionals away from the machine at all times 5 Take note of all warnings labels on the machine and familiarize yourself and those around the machine of their meanings 6 Only when you are familiar with all the safety instructions and regulations on the in...

Страница 3: ...s 4 I Product Inspection 4 II Machine Installation 4 III Machine Operation 10 IV Equipment Maintenance 14 V Fault Analysis and Troubleshooting 17 VI Carving Techniques 18 VII Equipment Warranty details 19 VIII Warning 20 The contents of this manual are subject to change without notice ...

Страница 4: ...e than 40 C above please place in a well ventilated place 5 Verify Input voltage is 220V 3ph along with proper grounding 6 If voltage is not stable a voltage regulator may be required Machine installation steps 1 Remove the machine from its pallet and place in the desired working position Install the base plates on the machine feet and level the machine using the adjustable feet Then place the ele...

Страница 5: ...o DB1802020101 Machine Model TC 1631A 5 3 Connect 220V power supply to the control box There are two power supply B for vacuum dust collector A for machine After installing the power check to ensure the phase is correct ...

Страница 6: ...tall the control system a Remove the DSP handle and cable from inside the electrical cabinet b Connect the cable to the terminal board then to the handle Note Please refer to the CD operating system manual for details of DSP system operation 5 Install Vacuum Pump ...

Страница 7: ...from the cabinet and change any two of the three connected live wires BE SURE TO DISCONNECT POWER BEFORE ADJUSTING CONNECTIONS 7 To test the suction power of the pump place a 100mm x 100mm piece of wood over the air inlet and if the board remains suctioned to the pump the suction is sufficient 8 Install sealing strip on the vacuum table The area of the sealing strip should be the same as the size ...

Страница 8: ...d If the inverter reverses replace any two fire wires 7 Install air lines to water separator 1 Supply line from air compressor 2 Connects to the filter 3 Connects to the water separator on top of the machine 8 Install the tool block Put the tool hold on this device then change the router bit by wrench spanner 9 Install auto lubrication pump ...

Страница 9: ...and Check the tool sensor After completing the installation it is recommended to place a piece of MDF board at 6 8mm thickness on the table face then put your work piece on it This creates a solid suction with the vacuum and also prevents debris from entering the vacuum ...

Страница 10: ...e Model TC 1631A 10 III Machine Operation 1 Turn on the switch on control box door 2 Press Power On 3 System will alarm to ask Last is not Nc file press OK 11 System will alarm to ask machine back to REF point please press OK to return home ...

Страница 11: ...t the work piece coordinate First press X X Y Y move the spindle to the lower left corner first which you want set the original start point Press to Press to let the spindle moving spindle slowly from Jog to Stepping Move the tool sensor under the spindle press together then make sure the tools touch the tool sensor ...

Страница 12: ...er parameters are set in our workshop No need to adjust 6 Choose and run the program Copy your program files to control system 1 Insert your U disk on the controller then press OK 2 Select up or down to find your file then press OK press 3 to copy your files to control system then press OK ...

Страница 13: ... Model TC 1631A 13 3 Run the program Press manual choose local files press OK UP and down to select your files then press OK to confirm the files and press to load your files After loading Press OK to Check your program files is right or not ...

Страница 14: ...0101 Machine Model TC 1631A 14 4 If he file is right please press to the Main interface then press to let the spindle up to increase Rotating speed then press start your program 5 If the file is wrong please check your file again ...

Страница 15: ...rmal 5 Regularly clean the cooling ventilation system of the numerical control device Always check if the cooling fans on the CNC device work properly The inspection should be conducted once every six months or one quarter depending on the conditions of the workshop environment 6 Regularly monitor the grid voltage of the CNC system 7 Prevent dust from entering the CNC device and ensure to remove a...

Страница 16: ...r the removal of the dirt the lubricating oil should be added Note liquid lubricants less than 1500SC 3 The surface of the rack also needs to be cleaned regularly and coated with antirust or lubricating oil to prevent rust generally half a month for a cycle 4 Check the tightness of the synchronous belt and adjust it in time Note standard within 2mm of winding degree 5 Machine with a refueling devi...

Страница 17: ...rmal everyday 3 Electrical Maintenance 1 Clean debris from motors drivers inverter in a timely manner 2 Regularly check the firmness of the line contact and the use of the wiring V Simple Fault Analysis and Troubleshooting Common Faults Fault Causes Method of exclusion After starting the machine when the zero return command is executed the motor moves in the opposite direction The control system s...

Страница 18: ...easure the continuity of the circuit 2 Look at the inverter display is abnormal Measure the output terminal voltage 3 Whether the inverter is no load normal abnormal load 1 Replace the spindle three wire 2 Adjust the inverter parameters Replace the inverter 3 Replace or repair the spindle Machine axis or multi axis does not move 1 Input and output lines are abnormal 2 Drive failure 3 Poor connecti...

Страница 19: ...otor reducer control system main part limited Genuine equipment cable the above accessories can be a one year warranty 2 Control system data line limited to original cabinet board limited to original light switch above accessories can get 3 months warranty 3 Other vulnerable parts are not warranted 2 Please keep A card after purchase and return B card within ten days otherwise the company will onl...

Страница 20: ... According to different points carved material and engraving depth to select the appropriate tool and set the appropriate feed rate the tool should be manually rotated after the spindle to observe the tool is vertical and concentric if not vertical concentric should re install or replace the tool VII Rotate the tool before performing Z axis positioning and engraving output VIII Before each engravi...

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