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13.2 Operation Instructions for BD2

BD2

Coat with 

Anti-Seize

Torque (T) and Distance Across Flats (D)

BD2 Valve 

Screen Holder Gasket

Discharge Hole

Valve Stopper Pin

BD2 Valve Seat

(Screen Holder)

Screen

BD2 Valve

BD2 
Valve Seat
(Screen 
Holder)

F46

F32

Screwed & Socket Weld 

25 mm (1")

All connections and sizes

Screwed & Socket Weld 

Flanged 15 - 25 mm (   "-1")

2

1

/

15, 20 mm (   ",    ")

2

1

/

4

3

/

(T): 30 N

m (22 lbf

ft)

(D): 17 mm (      ")

32

21

/

(T): 100 N

m (73 lbf

ft)

(D): 30 mm (1     ")

16

3

/

(T): 60 N

m (43 lbf

ft)

(D): 22 mm (    ")

8

7

/

(T) : 150 N

m (110 lbf

ft)

(D) : 38 mm (1    ")

2

1

/

Note: Do not leave the vicinity while the blowdown valve is in the open position.

CAUTION

• Always wear eye protection and heat-resistant gloves when operating the 

blowdown valve. Failure to do so may result in burns or other injury.

• When operating the blowdown valve, stand to the side well clear of the 

outlet to avoid contact with internal fluids that will be discharged. Operate the valve slowly and 

surely, taking care to avoid the area from which internal fluids are discharged and any fluids 

deflected off piping or the ground etc. Failure to do so may result in burns or other injury. 

• Do not excessively loosen the BD2 valve when opening the blowdown valve. The valve stopper 

pin installed to prevent the BD2 valve from being removed may break and internal pressure may 

result in the BD2 valve being blown off, leading to injuries, damage and fluid discharge, causing 

burns.

1. With two wrenches, firmly hold the BD2 valve seat (screen holder) 

 (22 mm,     ") in place 

while slowly opening the BD2 valve 

 (17 mm,      "). Be careful to avoid contact with fluid that 

will be discharged through the hole in the center of the blowdown valve as the valve opens.

2. Close the BD2 valve 

 and tighten to a torque of 30 N·m (22 lbf·ft), and confirm that there is 

    no leakage. If leakage continues, dirt or scale may prevent the valve from sealing. Open and 

    blow out again, then try to close once more.

32

21

/

8

7

/

13.1 Reassembly of Blowdown Valve

13. Optional Blowdown Valve BD2

The BD2 blowdown valve, installed in place of the screen holder, uses internal pressure to blow 

out condensate/steam, dirt and scale to the atmosphere.

CAUTION

• 

Installation, inspection, maintenance, repairs, disassembly, adjustment 

and valve opening/closing should be carried out only by trained 

maintenance personnel.

 When disassembling or removing the product, wait until the internal pressure equals 

atmospheric pressure and the surface of the product has cooled to room temperature.

• Do not tighten the BD2 valve or the BD2 valve seat in excess of the appropriate tightening 

torque. Over-tightening may cause breakage to threaded portions, which may cause burns, 

other injuries or damage. 

1. Clean the trap, BD2 threads, and sealing surfaces, and 

apply a small amount of anti-seize.

2. Replace gasket.

3. Carefully place the gasket over the threaded portion, 

and position carefully so that it does not 

    become off-center.

4. Fasten to the steam trap with the proper torque.

̶ 12 ̶

Содержание QuickTrap FX1

Страница 1: ...al in a safe place for future reference F46 F32 Copyright C 2019 by TLV CO LTD All rights reserved 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Manufacturer Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 Option BD2 UNIVERSAL TEMPERATURE CONTROL STEAM TRAP ...

Страница 2: ... designed to ensure safety and prevent equipment damage and personal injury For situations that may occur as a result of erroneous handling three different types of cautionary items are used to indicate the degree of urgency and the scale of potential damage and danger DANGER WARNING and CAUTION The three types of cautionary items above are very important for safety be sure to observe all of them ...

Страница 3: ...Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury 2 Specifications Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve No is displayed for products with options This item is omitted from the nameplate when the...

Страница 4: ...g Guide Thrust Plate Cap Nut Gasket Connector Flange Snap Ring R M T No 13 14 15 16 17 18 19 20 21 22 23 Description Outer Connector Gasket Inner Connector Gasket Connector Body Screen Screen Holder Gasket Screen Holder Connector Bolt Flange Nameplate Connector Unit Caution Plate A Caution Plate B R M T No 24 25 26 27 28 29 30 31 32 A B Replacement parts for F32 differ from those for F46 When orde...

Страница 5: ... or using 13 12 16 21 24 30 27 28 29 26 25 22 15 17 20 10 11 19 14 2 3 6 6 9 7 8 5 4 32 18 Cover Unit Valve Unit Cover Unit Valve Unit The X1 trap unit is designed for use with TLV F46 and F32 connector units and TLV V1 V2 V1P V2P Series trap stations It is not compatible with TLV F46J connector unit The connector unit name is indicated on the connector body Trap Unit X1 Connector Body Unit F46 or...

Страница 6: ...ide of the trap 7 Install in a place where caution plates including cap can clearly be seen during periods of maintenance in the lowest part of the pipeline so that condensate flows into the trap by gravity 8 Install inlet and outlet valves to isolate the product in event of trap failure or maintenance 9 If the product is subject to back pressure install a check valve 10 Open the inlet valve gradu...

Страница 7: ...o room temperature Do not remove the cap nut unless the trap is isolated from and is not subjected to steam pressure 2 Hold the cover with one wrench and use another wrench to slowly loosen and remove the cap nut Remove cap nut slowly to allow any residual pressurized steam to leak from the trap interior through the threads of the adjustment screw and the cover 3 Hold the adjusting screw in place ...

Страница 8: ...barg 212 F at 130 psig 1 MPa 10 197 kg cm2 10 bar Adjusting Screw Adjuster Slot Cover A B Standard Factory Setting 0 Position The standard 0 position is the position where point A the bottom of the adjusting screw slot is even with point B the top surface of the cap FX1 100 C at 0 9 MPaG 9 barg 212 F at 130 psig Temperature Setting Range 1 MPa 10 197 kg cm2 10 bar Set Temperature F Operating press...

Страница 9: ...e steam is safely turned on using the instructions that follow 7 Replace the cap nut and tighten it to the proper torque see page 10 8 First fully open the outlet isolation valve and then slowly and carefully open the inlet isolation valve checking for any steam leaks In the event steam leaks are detected immediately close the inlet isolation valve then the outlet isolation valve and repair the so...

Страница 10: ... valve stem Washer 5 sets 6 Remove the bimetal element from the valve stem by lifting up and off Reassemble the bimetal elements paying special attention to the proper orientation the TLV marks on the outside see Exploded View p 4 Bimetal Element 5 sets of 2 discs 5 Cap Nut Gasket 21 Part No Connector Bolt See separate instruction 10 1 See separate instruction 10 1 Connector Gaskets Gasket s Seal ...

Страница 11: ...rap unit from the connector body and take it to a repair area where it can be supported in a vise during disassembly 2 A When reinstalling the original trap a Using a small screwdriver remove the old gaskets from their housings in the trap body then clean the housings b New connector gaskets must be installed c To facilitate assembly and prevent loosening of the gaskets apply a small amount of sui...

Страница 12: ...kit The seal on the threaded plugs holders found on TLV products is formed by a flat metal gasket There are various installation orientations for the gaskets such as horizontal diagonal and downward and the gasket may be pinched in the thread recesses during assembly Instructions for Disassembly and Reassembly Remove the plug holder using a tool of the specified size distance across flats The gask...

Страница 13: ...uid discharge causing burns 1 With two wrenches firmly hold the BD2 valve seat screen holder 22 mm in place while slowly opening the BD2 valve 17 mm Be careful to avoid contact with fluid that will be discharged through the hole in the center of the blowdown valve as the valve opens 2 Close the BD2 valve and tighten to a torque of 30 N m 22 lbf ft and confirm that there is no leakage If leakage co...

Страница 14: ...F SHIPMENT BY TLV Exclusive Remedy THE EXCLUSIVE REMEDY UNDER THIS WARRANTY UNDER ANY EXPRESS WARRANTY OR UNDER ANY IMPLIED WARRANTIES NOT NEGATED HEREBY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS REPLACEMENT PROVIDED a THE CLAIMED DEFECT IS REPORTED TO TLV IN WRITING WITHIN THE APPLICABLE WARRANTY PERIOD INCLUDING A DETAILED WRITTEN DESCRIPTION OF ...

Страница 15: ...IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE CANNOT BE EXCLUDED SUCH DAMAGES ARE EXPRESSLY LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THE DEFECTIVE PRODUCT THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES AND THE PROVISION OF THIS WARRANTY LIMITING REMEDIES HEREUNDER TO REPLACEMENT ARE INDEPENDENT PROVISIONS AND ANY DETERMINATION THAT THE LIMITATION OF REMEDIES ...

Страница 16: ...Printed on recycled paper Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 Rev 8 2019 M PAC 65502 a 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Manufacturer ...

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