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TLM PRIME 400, Руководство по эксплуатации и обслуживанию

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Use and Maintenance Handbook 

– Prime 400 Packaging Machine 

Page 64 of 71 

 

 
 

12.1 

Program maintenance 

12.1.1 

Daily maintenance 

  Clean the work area and clean the machine. 

  Check for leaks in the pneumatic piping. 

  Check the tightness of the connectors and of the air clutches. 

  Check that the safety devices work properly. 

  Check that the limit switches work properly. 

  Clean the Lexan protections on the machine. 

 
12.1.2 

Semi-annual maintenance 

  Perform a thorough cleaning of the machine. 

  Check that guards and safety devices are correctly installed. 

  Check the functioning of the emergency buttons installed. 

  Check the integrity of symbols and labels applied. 

  Check the overall functioning of the machine. 

 
12.1.3 

Annual maintenance 

  Perform a thorough cleaning of the machine. 

  Check the tightening of all nuts and bolts on the machine. 

  Check that guards and safety devices are correctly installed. 

  Check the functioning of the emergency buttons installed. 

  Look for any leaks from pipes and pneumatic components. 

  Check the functioning and wear of the motion transmission parts. 

 

IT  IS  ADVISABLE  TO  HAVE  THE MANUFACTURER’S  PERSONNEL  PERFORMING  ALL 
THESE CHECKS, IN ORDER TO HAVE A COMPLETE REPORT ABOUT THE MACHINE  

 

 

FOR 

ANY  MAINTENANCE 

OPERATION 

CONCERNING  THE  COMMERCIAL 

COMPONENTS,  REFER  TO  THE  TECHNICAL  DOCUMENTATIONS  ATTACHED  TO  THE 
MANUAL.

 

 

Содержание PRIME 400

Страница 1: ...lation of Original Instruction Edition 01 of 27 01 2017 Via Venezia 34 N O P 10088 Volpiano Torino Tel 011 9881307 Fax 011 9881084 www tlmpack com USE AND MAINTENANCE HANDBOOK PRIME 400 PACKAGING MACH...

Страница 2: ...ntended unintended and improper uses 23 10 2 1 Contraindication and danger of the unexpected uses 25 10 3 Safety 26 10 3 1 Introduction 26 10 3 2 Danger of cutting and crushing 26 10 3 3 Stability los...

Страница 3: ...awing in and centring 60 11 5 5 Regulating mark reading 60 11 5 6 Regulating the length of the bag 60 11 5 7 Regulating Loading conveyor 61 11 5 8 Regulating the cut 61 12 MAINTENANCE 62 12 1 Program...

Страница 4: ...upling with other machines As a rule it must always be made available for consultation and duly preserved in a dry protected place away from the rays of the sun and be known to all the users machine o...

Страница 5: ...r obligation and or indemnity on the part of TLM PACKAGING is excluded The warranty referred to above or the contractual warranty is only applied if the purchaser has complied with the regulations in...

Страница 6: ...er the components to be replaced Said customer purchaser is obliged to always purchase O E M spares For any request of spare parts it is always necessary to specify the serial number of the machine th...

Страница 7: ...correct installation Defective power supply Serious shortcomings with regard to the required maintenance Unauthorised work on the machine Use of non OEM spares or spares that are not specific to the m...

Страница 8: ...o package products into specifics bags Loading operation of the products to be packaged is performed manually by the operator The discharge chute conveys packaged products in an appropriate container...

Страница 9: ...caused of its acts Its recommended to the user to adhere scrupulously on whats indicate in this manual in particular regarding the safety and the preventions of accidents and in case of doubt always...

Страница 10: ...hes the packaging area The loading operation is performed manually by the operator 7 2 Adjustable conveyor The adjustable conveyor C is regulated according to the dimensions of the product to be packe...

Страница 11: ...s have not air inside The multiple perforator is purpose built based on the final customer s need The series of idler rollers equipped with needles to perforate the film A are placed on a regulating s...

Страница 12: ...lers are placed over the running surface of the product WELDING ROLLERS Before the two welding rollers A there are two cold dragging rollers B that drag the product in the welding area Inside the weld...

Страница 13: ...e D there is a slot The cutting blade is placed on the upper jaw During the film cutting operation the blade can move inside the slot present on the lower jaw 7 6 Discharge chute The discharge chute E...

Страница 14: ...n action on the top of the knob of the installed regulator is needed Rotating clockwise the increase of the pressure in the system increase while rotating in counter clokckwise sense a decrease of the...

Страница 15: ...l panel and in the technical documentation attached to this manual CAUTION BEFORE CARRYING OUT ANY INTERVENTION ON THE ELECTRIC SYSTEM MAKE SURE THAT IT IS NOT LIVE AND THAT ANY ACCUMULATIONS DEVICES...

Страница 16: ...NG AIR PRESSURE 3 Bar MAXIMUM AIR PRESSURE 6 Bar PIECES PRODUCTS 20 for minute ENVIRONMENTAL CONDITIONS FOR USE LOCAL CLOSED MIN TEMPERATURE 10 C MAX TEMPERATURE 40 C for a period of 24h average max t...

Страница 17: ...rea Do not stop or move under the suspended weights Keep the load at minimum distance from the ground CAUTION DURING THE MOVEMENT OPERATION THE USE OF THE RECOMMENDED PPE IS COMPULSORY WITHOUT LOOSE O...

Страница 18: ...STAND NEARBY KEEP AT A DISTANCE OF MORE THAN 2 METERS FROM THE LOAD CAUTION THE MANUFACTURER DECLINES ALL LIABILITY FOR ANY INJURY TO PERSONS OR DAMAGE TO PROPERTY CAUSED BY IMPROPER HANDLING OF THE...

Страница 19: ...the floor must not be subject to vibrations It is advisable to make preliminary study in such a way as to optimise the accessibility to the machine so as to be able to Carry out the installation Obta...

Страница 20: ...TY DEVICES ACTIVED AND INSTALLED TO THE USER IT S ABSOLUTELY PROHIBITED ALTERING OR TAMPERING THE MACHINE EVEN PARTIALLY IF NOT AGREED UPON BY THE CONSTRUCTOR IN CASE OF NON COMPLIANCE WITH THIS RULE...

Страница 21: ...safety regulations currently in force Use the machine for the purposes intended and in the conditions specified in this manual Periodically maintain and check all the devices directly to do with safe...

Страница 22: ...T wear ties shawls scarves or loose clothing The sleeves of clothing must be gathered at the wrists Carefully read and conform with the notices applied Do not cover them for any reason and replace the...

Страница 23: ...rotective film The processable products can be from different sectors Obviously it is possible to change the type of products to pack following an adequate cleaning in order to avoid the product conta...

Страница 24: ...IS NOT COMPLIED WITH AND THE MACHINE IS USED FOR PURPOSES NOT INTENDED BY THE MANUFACTURER THEREBY MAKING IMPROPER USE THEREOF THE MANUFACTURER DECLINES ALL LIABILITY FOR INJURY TO PEOPLE OR DAMAGE T...

Страница 25: ...ons placed on the machine 5 All the elements for which aren t described any regulation or substitution in this Manual will only be regulate and substitute by a Machine Manufacture technician or qualif...

Страница 26: ...tion cycles these zones are not accessible The solution adopted consists of the segregation of the dangerous area with fixed guards with special interlock devices following in compliance with the gene...

Страница 27: ...on before reveal the resistance values Check that in the low tension circuit there is no high tension Do not use magnetics tools near the high magnetic fields The personnel in charge of the operation...

Страница 28: ...and make easier the machine s fine tuning and regulation IN AUTOMATIC MODE the machine needs the protections inserted at the end of the fine tuning regulation operation the cycle is launch at the max...

Страница 29: ...Machine by trained operator must be done by the means of a forklift truck transpallet During the handling of the machine pay the maximum attention in order that no one access in the area concerned in...

Страница 30: ...n in order not to limit visibility during the production cycle A guard prevents the access to the welding rollers group the internal parts of the machine are enclosed within the front and back guards...

Страница 31: ...all mobile parts are stopped in safety conditions 10 4 2 Permanent guards Fixed guards must only be removed when necessary by authorized maintenance personnel and must always be replaced before the ma...

Страница 32: ...tarter that has a double function of gradually increase the circuit air pression in order to slowly bring the actuators in rest position placed up the same valve and to unexpectedly disperse the same...

Страница 33: ...e is starting lighted column on the electric cabinet The start of the machine can only happen with a voluntary action on the especially command provided for The same action must be done to restart the...

Страница 34: ...OR PART OF THEM SHOULD BE WET THEY MUST INSPECTED BY SPECIALIZED ELECTRICIANS AND ELECTRONICS TECHNICIANS BEFORE USING AND OR STARTING UP CAUTION WIRING AND CONFIGURATION SHOULD NOT BE MODIFIED IMPRO...

Страница 35: ...ponsible for replacing the plates if they are deteriorated or become detached over time HIGH TEMPERATURE DANGER DANGER OF CRUSHING UPPER LIMBS DANGER OF ELECTRIC NATURE GENERIC DANGER EMERGENCY BUTTON...

Страница 36: ...EN 1299 2009 Mechanical vibration and shock Vibration isolation of machines Information for the application of source isolation UNI EN ISO 4871 2009 Acoustics Declaration and verification of noise emi...

Страница 37: ...level hazard serious injury can cause the death of the worker B Probability B1 Low B2 Medium B3 High B4 Very high R Risk coefficient Degree of risk Risk Consequences 1 2 Low Risks characterised by inj...

Страница 38: ...ARE NO FOREIGN BODIES OF ANY SIZE ANYWHERE IN THE WORKING AREA Point of verification or source of risk Evaluation outcome A C R Risk description Suggested adequation meausures or temporary and substi...

Страница 39: ...achieved by a deliberate action made so as to withstand foreseeable forces The machine is fitted with indicators as required for safe operation From the control position the operator can read these i...

Страница 40: ...accidental activation The machine is equipped with an emergency stop device that avoid the development of immediate dangerous situations or dangerous situations already in development This device is...

Страница 41: ...revent all electrical hazards The electrical system has been designed in accordance with Technical Standard EN 60204 1 The plant is equipped with a differential switch with threshold of protection of...

Страница 42: ...been avoided the human machine interface has been adapted to the foreseen operators characteristics Materials and products Biological risk The materials used for the construction of the plant do not...

Страница 43: ...t contact with parts of the machine or with incandescent liquid splashes 4 2 8 Possible burning or scalding by contact with Welding jaws station Welding rollers station Use appropriate protective glov...

Страница 44: ...derations The noise measurements were taken in accordance with the provisions of the standards currently in force The daily exposure of the operating personnel to this noise may be reduced with the ap...

Страница 45: ...e MOTORS used do not produce large scale noise when functioning normally Engines are adopted that do not cause significant voltage drops during power up and used in their rated conditions as well as b...

Страница 46: ...rdous the risk of injury to persons and damage to this machine will be reduced considerably by adhering to the safety regulations in this manual DO NOT ACTIVATE THE MACHINE IF THE PROTECTIONS INSTALLE...

Страница 47: ...c promptly press the EMERGENCY button consult the manual or call in a representative of TLM PACKAGING If the fault persists turn the general on off switch to 0 and call maintenance operative A floor t...

Страница 48: ...cle mode it is pressed to start the automatic packaging cycle at time intervals In MANUAL cycle mode it is pressed to perform a single packaging 4 Button RIGHT ARROW It is used to lower the welding ro...

Страница 49: ...e page you can access to the main menu where there are activation and redirection to other screens buttons If the lower part of the button is green marked the respective indicated function will be act...

Страница 50: ...ACCESS PASSWORD OTHER SETTINGS ARE ACCESSIBLE ONLY BY TLM PACKAGING SPECIALIZED PERSONNEL BECAUSE THEY OPERATE SUBSTANTIAL CHANGES TO SETTINGS FOR A PROPER FUNCTIONING OF THE MACHINE 11 4 2 Jog and h...

Страница 51: ...dy in home position and not need to redo the force homing 11 4 3 Piece counter page In this page there is the button A that allows you to enable disable the piece counter if enabled the lower part of...

Страница 52: ...r D The value C cannot be set MARK SETTING PROCEDURE The reading of the mark setting procedure is as following Measure the actual distance between the marks Set the distance value measured in the box...

Страница 53: ...e mode D BAGS LENGTH SETTING PROCEDURE The bags setting procedure i sas following Set the length value of the bag A Set the correction value B expressed as percentage in case of the bag is longer or s...

Страница 54: ...ne A indicates the name and the number of the set recipe currently in production In the line B you can assign a name and a number C at the new recipe to be saved on the list At the center of the page...

Страница 55: ...layed in the LOAD line C Press the LOAD button D to begin working with the selected recipe DELETE This screen allows you to delete saved recipes from the list With the scrolling keys A select the reci...

Страница 56: ...to only TLM PACKAGING specialized personnel The button D is used for updates or in case of corruption machine data files as a result of assistance from TLM PACKAGING SOME OF THESE SETTINGS IN THESE SC...

Страница 57: ...of the buttons are green marked gray when inactive The boxes C and D represent the status of the resistances if marked green indicate that the resistances are in the heating phase until reaching the...

Страница 58: ...s turned on the packaging machine will perform the HOMING 9 Select the MANUAL CYCLE on the Touch Panel in manual mode the machine will package products one by one 10 Load a product and press the START...

Страница 59: ...Reset after emergency stop Following an emergency stop ex jamming of the packaging film before resuming the normal production cycle you need to follow the following procedure 1 Eliminate the cause th...

Страница 60: ...must correspond with the one reported on the graduated scale 2 Block the film bobbin 3 Draw in the film on the idler rollers as schematized in the following figure the film must be under tension it i...

Страница 61: ...supports along the slots until the choosen position and tighten the knobs 11 5 8 Regulating the cut To adjust the cutting pressure act evenly on the dowels to avoid irregular wear of the blade C The...

Страница 62: ...warnings near the general on off switches saying DEVICE UNDERGOING MAINTENANCE DO NOT TURN ON THE POWER Avoid carrying out any maintenance operation with bare hands always use protective gloves Always...

Страница 63: ...regulations for the maintenance of the Mechanical Components During the dismantling of the component prevent dust residuals getting into the work areas and the components themselves Do not use compres...

Страница 64: ...f the emergency buttons installed Check the integrity of symbols and labels applied Check the overall functioning of the machine 12 1 3 Annual maintenance Perform a thorough cleaning of the machine Ch...

Страница 65: ...o cables of the resistance to the terminal Pull resistance cables to remove it from the jaw F Insert the new resistance in the slot Repeat the operations in a similar way for the other resistance To r...

Страница 66: ...E Remove the two screws that tighten the two cables of the resistance to the terminal Pull out the probe from the jaw Insert a new probe in the slot To reassemble everything repeat all operations bac...

Страница 67: ...ressure value Lack held by the stopper against its center Take apart and clean the valve seal sealing Change the component It isn t possible to obtain the wanted pressure value Perforated membrane Cha...

Страница 68: ...cursors glued Take apart and carefully clean It reveals a lack of air from the holes Wear of the internal seals Change the internal seals Change the component Centering spring collapsed Change the spr...

Страница 69: ...lue The piston seals are weared Change the seals The piston seals are weared Change the seals Severe impacts when it contacts Internal decelerators are broken or worn out Change the decelerators Exter...

Страница 70: ...EATE ENOUGH SPACE AROUND IT TO ENSURE THAT ALL HANDLING AND MOVEMENT CAN BE CARRIED OUT WITHOUT POSING A RISK TO THE PERSONNEL A number of phases that are fundamental before carrying out the demolitio...

Страница 71: ...andbook Prime 400 Packaging Machine Page 71 of 71 14 APPENDICES APPENDIX 1 DECLARATION OF CONFORMITY APPENDIX 2 ELECTRICAL DOCUMENTATION APPENDIX 3 PNEUMATIC DOCUMENTATION APPENDIX 4 MACHINE LAYOUT AN...

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