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TJM 013COMPVPROS, Инструкция по установке и эксплуатации

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TJM Pro Series Single Air Compressor: Installation and User Manual 

For product warranty please refer to our website www.tjm.com.au 

File: F-17800 

Page 3 of  19 

10/12/2021 

 

 

1.0

 

Compressor Specifications 

 
 
 
 

 

 
 
 

 

1.1

 

Bill of Material 

Item No.  QTY 

Part Number 

Description 

1 

1 

F-17615 

Compressor 

2 

1 

013COMPVPS120-90 

Pressure Switch 

3 

1 

F-14002 

Wiring Harness 

–

 Cabin 

4 

1 

F-17799 

Wiring Harness 

–

 Engine Bay 

5 

1 

013COMPVACTSWITCH 

Compressor Activation Switch Kit 

6 

2 

F-25479 

Bracket Backing Plate 

6

 

Содержание 013COMPVPROS

Страница 1: ...oduct warranty please refer to our website www tjm com au Estimated Fitting Time 2 hrs Treat any holes drilled into the vehicle body with rust preventative paint Holes drilled for cable routing should have a suitable sized rubber wiring grommet installed This will prevent damage to the cables Always place the product on a soft workspace to prevent damage prior to installation Do not mount compress...

Страница 2: ...er Installation 6 3 0 Vehicle Mounting 7 3 1 Mounting Location 7 3 2 Compressor Mounting Configuration 8 3 3 Securely Mounting the Compressor 9 4 0 Wiring the Compressor System 10 4 1 Electrical Diagram 10 4 2 Connecting Wiring System 12 4 3 Mounting Actuator Switches 13 5 0 Post Installation Examination 14 5 1 Leak Testing 14 5 2 Post installation checklist 14 5 3 Post installation notes 15 6 0 O...

Страница 3: ...17800 Page 3 of 19 10 12 2021 1 0 Compressor Specifications 1 1 Bill of Material Item No QTY Part Number Description 1 1 F 17615 Compressor 2 1 013COMPVPS120 90 Pressure Switch 3 1 F 14002 Wiring Harness Cabin 4 1 F 17799 Wiring Harness Engine Bay 5 1 013COMPVACTSWITCH Compressor Activation Switch Kit 6 2 F 25479 Bracket Backing Plate 6 ...

Страница 4: ...SI 66 LPM 2 3 CFM Duty Cycle 80 PSI 60 minutes 23 C 100 Pressure Switch Operation Off 120 PSI On 90 PSI Safety Relief Valve Opening Pressure 1070 kPa 155 PSI 1 4 Hardware and Fittings Pro Locker Solenoid Pressure Switch ports 6 x BSPT ports 3 each side of air tank Tyre Inflation Accessory ports 2 x BSPT ports 1 each side of air tank Safety Relief Valve Factory set 155 PSI NPT male thread Compresso...

Страница 5: ...ories there are 8 available outlet ports in total o To fit the Pressure Switch and Pro Locker solenoids remove one of the BSPT plugs in the air tank using a 5mm hex key o To fit the TJM Airline Kit remove one of the BSPT plugs in the air tank using a 6 mm hex key o If necessary remove the safety relief valve to provide space for the accessory fitment o Apply sealant paste e g Loctite 567 or sealan...

Страница 6: ...Remove the protective plug from the compressor inlet port o Screw the filter housing into the port NOTE Hand tighten only o To replace the filter elements pull the outer cover from the air filter assembly o Remove the foam and felt elements and replace o Press the outer cover back into place ensure that the clips on the housing are aligned to make a secure fit NOTE Check the Air Filter elements at...

Страница 7: ... proximity to heat sources o Avoid exposure to direct sunlight o Avoid mounting in areas which are submerged during a water crossing o Ensure that the air filter inlet has access to cool dry air o Ensure there is adequate clearance for air flow to the air filters and from the compressor exhaust fans o Compressor will become hot when used ensure it is out of reach of children or pets and away from ...

Страница 8: ...ve the 6 x M5 x 22 mm mounting screws and washers between the compressor and base plate 3 x front and 3 x rear o Remove the compressor from the base plate o Remove 2 x M5 x 10 mm screws from the fan cover on the desired mounting side and fasten them into the threaded holes previously used for the base plate o Reposition the compressor apply some silicone grease between the rubber isolator and comp...

Страница 9: ...to give better access to the base plate o After securing the base plate the screws must be re installed o Place the bracket on the desired mount location and mark the position of 4 holes for mounting fasteners o Drill 4 x 6 5 mm for M6 bolts or 8 5mm for M8 bolts holes on the marked locations Do not drill greater than 9 mm o Fit the backing plates supplied loose in the compressor box if required t...

Страница 10: ...lation and User Manual For product warranty please refer to our website www tjm com au File F 17800 Page 10 of 19 10 12 2021 4 0 Wiring the Compressor System 4 1 Electrical Diagram Figure 1 TJM Vehicle Mount Compressor Recommended Wiring Diagram ...

Страница 11: ...o Series Single Air Compressor Installation and User Manual For product warranty please refer to our website www tjm com au File F 17800 Page 11 of 19 10 12 2021 Figure 2 Suggested Power Harness Configuration ...

Страница 12: ...o the active dash light supply wire Insulate the connection prevent possible short circuit o Route the remainder of the wiring loom to the compressor and plug the F 14002 F 17799 4 Pin connectors together o Plug the 2 singular female flag connectors to the pressure switch the order of the connectors does not affect operation o If installing Pro Locker activation plug the solenoid connectors into t...

Страница 13: ...ure to water o Enough room should be left behind the mounting face to fit the switch and wiring Note The Pro Locker actuator switches are supplied with the Pro Locker o Create 21 mm x 41 mm rectangular cut out for each switch o Securely snap switches into position o When wired according to Figure 1 the switch will illuminate Green when the dash lights are ON and Red when the compressor is ON o Alt...

Страница 14: ...ills in this time frame there is a leak in the system Complete the following to determine and control the source of the leak 5 While the compressor is pressurised spray soapy water on all the air fittings 6 Bubbles will appear at the source of the leak 7 De pressurise the system 8 Re tighten the leaking fitting s and repeat leak test 9 If leaking continues remove fittings reapply sealant and then ...

Страница 15: ...TJM Pro Series Single Air Compressor Installation and User Manual For product warranty please refer to our website www tjm com au File F 17800 Page 15 of 19 10 12 2021 5 3 Post installation notes ...

Страница 16: ... The compressor will pressurize to 120 PSI and then automatically switch off o Connect the tyre chuck to the tyre valve to inflate The compressor with automatically restart to supply air once the tyre is connected o Check desired pressure is reached using a tyre pressure gauge Note measure the pressure with no air flow to the tyre for accurate reading o After use switch off the compressor 6 3 Safe...

Страница 17: ...y beyond the specified duty cycle o TJM recommends using the compressor while the vehicle engine is running operating the compressor with the vehicle engine off can rapidly drain the battery o Discharged air will contain moisture due to air humidity When using the compressor in conjunction with an on board air tank TJM recommends installing a moisture trap before the air tank inlet and or fitting ...

Страница 18: ...s a basic guide for field troubleshooting only If the compressor does not operate after taking these steps refer to a TJM distributor Problem Possible Cause Resolution Compressor does not run Thermal cut off switch active Switch off power wait 45 minutes for compressor to cool restart Wiring Fault Check that wiring has been connected according to diagram Check power switch illuminates green with d...

Страница 19: ... recommended that all serviceable components be serviced by suitably qualified personnel The major components of the compressor are designed to be maintenance free for the life of the unit The following parts are available for servicing requirements 013COMPVFILTER01 Filter housing and element combined kit 013COMPVFILTER02 Filter housing kit to replace housing only 013COMPVFILTER03 Filter element k...

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