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©2012  Toni Clark practical scale GmbH   Zeiss-Str.10   D-32312 Lübbecke   Tel. 0049  5741/5035   Fax. 05741/40338   www.toni-clark.com 

Instructions Titan ZG 45PCI-HV

4

Rigid mounting

The rigid mounting of your engine has the attraction that it is cheap and simple. A well 

constructed model can easily withstand the vibration. It is preferable to fit the receiver 

in a Balsa box with plastic sponge material as opposed to fitting the receiver to a rigid 

Balsa sheet with rubber bands or similar. It will certainly pay to buy more expensive 

servos with better motors and potentiometers as these will withstand the vibration 

without difficulty. Whether the rigid mounting of the engine will cause more noise 

depends largely on the covering. A really tightly shrunk silk, nylon or plastic heat shrink 

material is to be avoided, for these coverings will act just like drum skin, amplifying 

the sound from the engine.

For rigid mounting you have the choice between our three motor mounts #6590, 

#6561 and #6552. Alternatively you can cut a motor mount from a 5 mm thick alu-

minium sheet. The four screw holes in the rear crankcase half are M6 and are 38 mm 

equidistant. Secure the M6 mounting screws with either Loctite or spring washers. 

If you use a aluminium sheet mount, you must of coarse cut a hole in the firewall to 

take the rear crankshaft stub. No need to worry about oil getting into the fuselage, 

the seal is absolutely oil tight. 

Secure the motor mount in the well proven way with M5 socket screws, spring washers 

and crown nuts in a 9 mm thick birch plywood firewall. If the firewall is hardly bigger 

than the motor mount you can safely use 6 mm birch ply.

Hydro Mount System

When you wish to have a real quiet model and already have tried many would be 

solutions, you will find our three HMS variations will bring astounding results. Our 

HMS uses two shock absorbers and four very soft rubber silent blocks, resulting in a 

very satisfactory decoupling of the engine from the airframe. The soft rubber silent 

blocks would not be possible without the shock absorbers. The swing amplitude of 

these rubber mounts with the engine throttled back would be 15 mm and with such a 

movement, a low speed tickover would be impossible, as the energy being absorbed 

by the rubber mounts would not leave enough over torque wise to bring the propeller 

over the next TDC. The use of harder rubber mounts to reduce the swing amplitude 

would only be partly effective at full throttle. 

The purpose of the two shock-absorbers is to dampen the torsional oscillations. The 

shock-absorbers transmit some vibration from the engine into the airframe and this 

cannot be avoided. The advantage of these shock-absorbers is that they are purely 

dampening, without any form of springs, thereby it is impossible for them to come 

into resonance. The shock-absorbers can be regulated in their action from hard to 

soft by choice of oil viscosity. As opposed to various forms of fixed rubber-covered 

stops or similar to limit movement, the shock-absorbers are much quieter. With the 

shock-absorbers you have the advantage of the airframe being effectively insulated 

from the engine at full throttle with most torsional oscillation being dampened out 

at the tickover. 

Содержание ZG 45PCI-HV

Страница 1: ...Toni Clark practical scale GmbH TITAN ZG 45 PCI HV GB Instructions...

Страница 2: ...he original invoice The serial number on the crankcase must be undamaged and must not have been removed and reapplied The serial number is registered by us with the buyers name and the date of purchas...

Страница 3: ...end of this manual The Titan ZG 45PCI HV is not a complicated engine it is a well proven industrial two strokeengine Toensureyourenginereachesyouinperfectcondition wehavespecially trained people to c...

Страница 4: ...nuts in a 9 mm thick birch plywood firewall If the firewall is hardly bigger than the motor mount you can safely use 6 mm birch ply Hydro Mount System When you wish to have a real quiet model and alr...

Страница 5: ...o Mount System Piper is designed to fit into our Piper PA 18 The cylinder is inverted and 7 degrees left from vertical The stainless muffler is placed right behind thecrankcaseandscrewedtothealuminium...

Страница 6: ...e screening flex is damaged due to scuffing when threaded through a GRP cowl opening it will not be long before the inner insulation is damaged also Then the HT will short out to the screening flex an...

Страница 7: ...r the first flight Without a good ground connection severe interferings will occur Fit the pickup head with the power coil screws as shown The ignition timing is automatically correct and cannot and n...

Страница 8: ...are quite a few other options This can be a two cell A123 or LiFePO4 battery Also a 5 or 6 cell Sanyo Enerloop 2000 NiMh can be used Be warned that if you go for a 4 cell NiCd or NiMH type this has t...

Страница 9: ...a spark gap on the base of the spark plug If you are lucky the engine fails to start In the last resort severe interferings will occur Because of the fact that the Bosch cap is fitted with an resistor...

Страница 10: ...r example But keep the fuel line as straight as you can Avoid bends that will hold air bubbles It is impossible to prevent the fuel in the tank from foaming This foaming means you must use our special...

Страница 11: ...r outlet of the engine cowling One of these vent lines does not matter which is used to fill the tank These two lines are always shut off with two 3 5 mm self tapping screws 15 mm long with heads remo...

Страница 12: ...mm copper or brass wire by being wound twice around the tubing and twisted together Do not be tempted to use nylon tie straps or small Jubilee clips to seal the fuel lines these straps and clips do n...

Страница 13: ...itted to the carburettor Without the ram tube the RPM is some 200 less also the engine was not fully run in so the RPM figures can be in excess of the above after say five hours running time You must...

Страница 14: ...continuous firing stroke impulses from the engine can very quickly lead to metal fatigue in these fixing screws should they not be tight enough This fatigue will cause the screws to shear allowing the...

Страница 15: ...imits The throttle pushrod can be run from the servo to the throttle arm by way of a 90 degree bellcrank fixed to the firewall A simpler and better alternative is a Bowden cable formed into a wide ben...

Страница 16: ...ow speed marked on the carburettor body adjacent to the respective needles Standard needle valve settings H L Without intake ram tube 1 1 2 1 1 4 With intake ram tube 1 1 1 4 With intake ram tube and...

Страница 17: ...umayincreasetheoutletareaofthecowlorreducetheinletarea Abet ter answer is to solder a short piece of brass tube into the small hole on the steel cover plate above the compensating chamber and bring th...

Страница 18: ...aightendsofthecopper bendmustbealmostallcutoff Shapeoneendtofittheformof the intake port on the engine use pliers and the vice for this Slide the flanges over the ends of the copper bend file off the...

Страница 19: ...t the inside surface of these intakebendswithtwocomponentcarpaint This leads to less fuel droplets forming or more probable these droplets do not adhere so strongly This form of tuning by the way work...

Страница 20: ...ur Piper actually a ZG 62 is shown Stainless steel Silencer 4630 Stainless steel Tuned Pipe 6588 These power curves are from a test carried out by Dietrich Altenkirch for the magazine Modell They show...

Страница 21: ...the silencer inlet pipe stub Thecouplingbetweentheheaderandsilencer ortunedpipe mustwithstandveryhigh temperatures Silicone is useless for this purpose but Teflon also will not withstand the hightempe...

Страница 22: ...and with a couple of flicks the engine will fire burn off the excess fuel and run 8 Let the engine warm up for about 15 seconds before advancing the throttle It is to no purpose to violently flick the...

Страница 23: ...nd even after this time the power will increase from season to season due to the build up of carbon deposits on the piston crown and on the combustion chamber walls This carbon build up increases the...

Страница 24: ...asonable chance Also you usually have some prior warning when something is not quite right Imagine when your model is taking off someone switches on his Tx on your frequency Yourmodelisheadinginthedir...

Страница 25: ...ness please use the following table showing torque settings Especially critical are the four cylinder retaining screws These must never be really pulled down otherwise the cylinder gasket which is fai...

Страница 26: ...Instructions Titan ZG 45PCI HV Toni Clark practical scale GmbH Zeiss Str 10 D 32312 L bbecke E Mail reinsch toni clark com Tel 0049 0 5741 5035 Fax 0049 0 5741 40338 www toni clark com...

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