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©2012 Toni Clark practical scale GmbH   Zeiss-Str.10   D-32312 Lübbecke   Tel.  0049  5741/5035   Fax. 05741/40338   www.toni-clark.com 

Instructions Titan ZG 45PCI-HV

23

Further with the engine stopped, the ignition still draws a small current of 30 mA that 

will unnecessarily flatten the battery when forgotten.

The ignition has to switched off after every flight!

Running in the engine

This is the critical time in a engine‘s life. Do not use the glow-engines method of a 

really rich set needle valve on a test stand on half power, rather set the needles on 

the Titan ZG 45PCI-HV to a normal position and 

fly

 the new engine with very short 

periods of full throttle and long periods of tickover. You will of course ensure that the 

mixture setting is not on the lean side. Avoid letting the engine run at half or three 

quarter throttle for long periods. After the first tank full you can increase gradually the 

full throttle periods. After four tank fulls you can fly full throttle for as long as you wish.
Experience has shown the power steadily increases over the first fifty flights and even 

after this time, the power will increase from season to season, due to the build-up 

of carbon deposits on the piston crown and on the combustion chamber walls. This 

carbon build-up increases the compression ratio. Because the engine is designed for 

an extraordinary long life span, even when mineral based two stroke oils are used, the 

designers had chosen a relatively low compression ratio to allow for a considerable 

amount of carbon build-up. So "don't worry" about carbon build-up and as long as it 

is not in the piston ring groove, do not remove it, instead "be happy" about the extra 

power!
It is far better to break in the engine in a model with the engine cowling fitted. Due 

to the unequal temperature distribution around the cylinder, because of the unequal 

cooling airflow, the cylinder always tends to slightly distort. A new piston ring, with 

his special surface treatment, can easily adjust to this condition. During the first hour 

of running in, the piston ring will continually get polished and thereby it's surface 

becomes harder. An engine, that has been run in on the test stand, must run for a 

considerable longer length of time, until it has settled down to the new and almost 

always completely different temperature distribution under the models engine cowling.

Содержание ZG 45PCI-HV

Страница 1: ...Toni Clark practical scale GmbH TITAN ZG 45 PCI HV GB Instructions...

Страница 2: ...he original invoice The serial number on the crankcase must be undamaged and must not have been removed and reapplied The serial number is registered by us with the buyers name and the date of purchas...

Страница 3: ...end of this manual The Titan ZG 45PCI HV is not a complicated engine it is a well proven industrial two strokeengine Toensureyourenginereachesyouinperfectcondition wehavespecially trained people to c...

Страница 4: ...nuts in a 9 mm thick birch plywood firewall If the firewall is hardly bigger than the motor mount you can safely use 6 mm birch ply Hydro Mount System When you wish to have a real quiet model and alr...

Страница 5: ...o Mount System Piper is designed to fit into our Piper PA 18 The cylinder is inverted and 7 degrees left from vertical The stainless muffler is placed right behind thecrankcaseandscrewedtothealuminium...

Страница 6: ...e screening flex is damaged due to scuffing when threaded through a GRP cowl opening it will not be long before the inner insulation is damaged also Then the HT will short out to the screening flex an...

Страница 7: ...r the first flight Without a good ground connection severe interferings will occur Fit the pickup head with the power coil screws as shown The ignition timing is automatically correct and cannot and n...

Страница 8: ...are quite a few other options This can be a two cell A123 or LiFePO4 battery Also a 5 or 6 cell Sanyo Enerloop 2000 NiMh can be used Be warned that if you go for a 4 cell NiCd or NiMH type this has t...

Страница 9: ...a spark gap on the base of the spark plug If you are lucky the engine fails to start In the last resort severe interferings will occur Because of the fact that the Bosch cap is fitted with an resistor...

Страница 10: ...r example But keep the fuel line as straight as you can Avoid bends that will hold air bubbles It is impossible to prevent the fuel in the tank from foaming This foaming means you must use our special...

Страница 11: ...r outlet of the engine cowling One of these vent lines does not matter which is used to fill the tank These two lines are always shut off with two 3 5 mm self tapping screws 15 mm long with heads remo...

Страница 12: ...mm copper or brass wire by being wound twice around the tubing and twisted together Do not be tempted to use nylon tie straps or small Jubilee clips to seal the fuel lines these straps and clips do n...

Страница 13: ...itted to the carburettor Without the ram tube the RPM is some 200 less also the engine was not fully run in so the RPM figures can be in excess of the above after say five hours running time You must...

Страница 14: ...continuous firing stroke impulses from the engine can very quickly lead to metal fatigue in these fixing screws should they not be tight enough This fatigue will cause the screws to shear allowing the...

Страница 15: ...imits The throttle pushrod can be run from the servo to the throttle arm by way of a 90 degree bellcrank fixed to the firewall A simpler and better alternative is a Bowden cable formed into a wide ben...

Страница 16: ...ow speed marked on the carburettor body adjacent to the respective needles Standard needle valve settings H L Without intake ram tube 1 1 2 1 1 4 With intake ram tube 1 1 1 4 With intake ram tube and...

Страница 17: ...umayincreasetheoutletareaofthecowlorreducetheinletarea Abet ter answer is to solder a short piece of brass tube into the small hole on the steel cover plate above the compensating chamber and bring th...

Страница 18: ...aightendsofthecopper bendmustbealmostallcutoff Shapeoneendtofittheformof the intake port on the engine use pliers and the vice for this Slide the flanges over the ends of the copper bend file off the...

Страница 19: ...t the inside surface of these intakebendswithtwocomponentcarpaint This leads to less fuel droplets forming or more probable these droplets do not adhere so strongly This form of tuning by the way work...

Страница 20: ...ur Piper actually a ZG 62 is shown Stainless steel Silencer 4630 Stainless steel Tuned Pipe 6588 These power curves are from a test carried out by Dietrich Altenkirch for the magazine Modell They show...

Страница 21: ...the silencer inlet pipe stub Thecouplingbetweentheheaderandsilencer ortunedpipe mustwithstandveryhigh temperatures Silicone is useless for this purpose but Teflon also will not withstand the hightempe...

Страница 22: ...and with a couple of flicks the engine will fire burn off the excess fuel and run 8 Let the engine warm up for about 15 seconds before advancing the throttle It is to no purpose to violently flick the...

Страница 23: ...nd even after this time the power will increase from season to season due to the build up of carbon deposits on the piston crown and on the combustion chamber walls This carbon build up increases the...

Страница 24: ...asonable chance Also you usually have some prior warning when something is not quite right Imagine when your model is taking off someone switches on his Tx on your frequency Yourmodelisheadinginthedir...

Страница 25: ...ness please use the following table showing torque settings Especially critical are the four cylinder retaining screws These must never be really pulled down otherwise the cylinder gasket which is fai...

Страница 26: ...Instructions Titan ZG 45PCI HV Toni Clark practical scale GmbH Zeiss Str 10 D 32312 L bbecke E Mail reinsch toni clark com Tel 0049 0 5741 5035 Fax 0049 0 5741 40338 www toni clark com...

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