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Titan 1.866.345.8484, Руководство по эксплуатации

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www.

TITAN

TI

.com

1.866.345.8484

SUPERIOR 

BOLTING SOLUTIONS

4

www.

TITAN

TI

.com

1.866.345.8484

SUPERIOR 

BOLTING SOLUTIONS

Safety Tips

• Always wear the appropriate protective equipment, such as safety 

glasses and gloves.

• Always use safety blocks under any load being lifted with the tool, 

where possible.  See fi gures 3 & 4.

• Never place any body part between the tool and the equipment being 

worked on.

• Creating pressure beyond the 10,000 psi rated capacity may result in 

injury.

Safety Block Benefi ts

•  Multi-Step Design:  Each safety block has three 

steps - 1”, 2”, & 3”, which allows the operator to 

choose the width of fl ange separation.

•  Light Weight with Easy Grip Handle:  Allows the 

operator to easily grip the safety block, even when 

wearing gloves.

•  Secure Support:  After the Auto-Spreader opens 

the fl ange, safety blocks are inserted in the gap 

between the fl anges. The fl ange spreaders are then 

closed to transfer the load to the safety blocks, en-

abling the operator to work more safely on the gasket 

surfaces.

Figure 3

Figure 2

Red Mark

4

Содержание 1.866.345.8484

Страница 1: ...OPERATIONSMANUAL SUPERIOR BOLTING SOLUTIONS SUPERIOR BOLTING SOLUTIONS FLANGE SPREADERS HYDRAULIC ...

Страница 2: ...ERIOR BOLTING SOLUTIONS 1 Contents Operation 2 Maximum Spreader Extension 3 Safety Tips 4 Maintenance 5 Foot Replacement Instructions 5 Tool Storage 6 Parts List 7 Disassembly Instructions 9 Assembly Instructions 10 Trouble Shooting 13 ...

Страница 3: ...t Level and Align Heavy Equipment Shaft Replacement Impeller Replacement Separate Manways Change Gaskets Turn Blinds Hydraulic Model Allows for Remote Opening of Flanges The Auto Spreader is simple to use To spread the feet connect the hy draulic cylinder to a hydraulic pump and pressurize it To close the feet release the pressure of the pump The cylinder has a spring return The Auto Spreader only...

Страница 4: ...reading it is recom mended that two Auto Spreaders be used Place the flange spreaders on opposite sides of the flange for even spreading See figure 1 Figure 1 Maximum Spreader Extension A red mark will appear on the shaft of the center foot when maximum safe extension is achieved See figure 2 Creating pressure beyond the 10 000 PSI rated capacity may result in injury ...

Страница 5: ...jury Safety Block Benefits Multi Step Design Each safety block has three steps 1 2 3 which allows the operator to choose the width of flange separation Light Weight with Easy Grip Handle Allows the operator to easily grip the safety block even when wearing gloves Secure Support After the Auto Spreader opens the flange safety blocks are inserted in the gap between the flanges The flange spreaders are th...

Страница 6: ...ry and do not need cleaning or re lubrication All the materials used in the Auto Spreader were chosen through exten sive research All parts are rated for their intended use and do not need field repair Improper assembly modification or substitution of other parts is unsafe will void the warranty and could damage the tool Foot Replacement Kit After extended usage the feet may need replacement These a...

Страница 7: ...replace a foot on the Auto Spreader follow these steps 1 Close the feet The center foot 6 should be aligned with the outside feet 2 and 3 See figures 5 and 6 2 Loosen the two flat head Allen screws 1 4 on the bottom of the foot being replaced 3 Remove old foot and position new foot in its place 4 Tighten the two flat head Allen screws Note It is very important that the flat head Allen screw be properl...

Страница 8: ...cription Qty 1 FHCS08 13x20 1 2 13 Flat Head Allen Bolt 4 2 A95055L Left Jaw 1 3 A95055R Right Jaw 1 4 FHCS07 14X16 7 16 14 Flat Head Allen Bolt 2 5 A95050 Center Jaw 1 6 B99050 Piston 1 7 DP04X20PO Dowel Pin 1 8 D98175 Housing 1 9 SS05 18X08SS 5 16 Stainless Set Screw 1 2 Lg 1 10 A97101 HS10K Adapter 1 11 C 5 5 Ton Cylinder 1 12 SK10K SB Safety Block 1 13 55TB Tool Box not shown 1 14 HS10K TBI To...

Страница 9: ...8 12 Auto Spreader HS10K Hydraulic Flange Spreader Figure 6 ...

Страница 10: ...please contact your Fastorq representative before re assembly Disassembly Instructions All numbers in parentheses are referenced in figure 6 and the Parts List on page 7 Should it become necessary to disassemble the Auto Spreader follow these steps Note Before disassembling the tool mark the position of the cylinder in reference to the housing 1 Close the feet by retracting the center foot until it...

Страница 11: ...Remove the cylinder 11 by turning it counter clockwise Assembly Instructions 1 Review the Parts List and verify that all the parts are available and in good order 2 Clean all the parts with a de greasing solvent 3 Screw the cylinder 11 all the way onto the housing 8 4 Position the outside feet 2 and 3 against the bottom of the housing 8 Be sure to place the feet which are marked L and R on the ap ...

Страница 12: ...e adapter has left hand threads 9 Lightly lubricate the outside of the piston 6 with Fastorq A G 70 solid lubricant which can be purchased from Fastorq 10 Connect the hydraulic cylinder to a pump through the quick disconnect attached to the cylinder Use 10 000 PSI W P rated hydraulic hose Extend the cylinder by pressurizing the pump Maintain full pressure on the cylinder while executing step 11 11...

Страница 13: ...have been marked in disassembly Insert the set screw 9 in the hole pro vided in the front of the housing 8 Tighten the set screw to the cylinder Do not tighten the set screw too tight or future removal of the cylinder may be difficult 15 Pressurize and de pressurize the cylinder to check that the tool is operating properly Trouble Shooting General Notes Do not twist or bend hoses too sharply Pay cl...

Страница 14: ...eck the air supply hose Dirt or contaminated oil circulating in the system 1 External or internal parts are not clean 2 Dirty Filter 1 Change the oil and clean the pump 2 Check the internal filter Oil Level Low 1 Leaking pump hose or filter 1 Check the oil level and refill to proper level 2 Replace hoses and or gaskets Air in system 1 Improperly purged hoses 1 Bleed system and check for cause of a...

Страница 15: ...TITAN DEALER 9001 Jameel Rd Suite 180 Houston TX 77040 Toll Free 1 866 345 8484 Phone 1 281 449 9994 Fax 1 281 449 9996 www TITANTI com 1 866 345 8484 ...

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