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1.866.345.8484

SUPERIOR

BOLTING SOLUTIONS

www.

TITAN

.com

1.866.345.8484

SUPERIOR

BOLTING SOLUTIONS

Problem

Possible Causes

Possible Solutions

Cylinder won't

cycle in and out

1. Insuficient hydraulic

pressure and flow

2. Quick disconnect not

completely engaged

1. Check for sufficient supply

of hydraulic oil

2. Check the quick

disconnects-they must be

fully engaged and in good

repair. Check the pump.

3. When using pneumatic

pumps, check that there is

sufficient air pressure and

check the air supply hose.

Dirt or

contaminated

oil circulating in

the system

1. External or internal

parts are not clean.

2. Dirty Filter

1. Change the oil and clean

the pump

2. Check the internal filter

Oil Level Low 1. Leaking pump, hose

or filter

1.Check the oil level and refill

to proper level

2. Replace hoses and/or

gaskets

Air in system

1. Improperly purged

hoses

1. Bleed system and check

for cause of air in system

Piston will

not return

1. Damaged piston rod.

2. Improper connections

3. Broken return spring

1. Check for obstructions

around rod

2. Check quick disconnects

to make sure they are fully

engaged

3. Replace spring

Ram leaks

around piston

rod

1.Worn seals

1. Replace seals

Trouble Shooting Table

Содержание 1.866.345.8484

Страница 1: ...OPERATIONSMANUAL SUPERIOR BOLTING SOLUTIONS SUPERIOR BOLTING SOLUTIONS FLANGE SPREADERS HYDRAULIC ...

Страница 2: ...ERIOR BOLTING SOLUTIONS 1 Contents Operation 2 Maximum Spreader Extension 3 Safety Tips 4 Maintenance 5 Foot Replacement Instructions 5 Tool Storage 6 Parts List 7 Disassembly Instructions 9 Assembly Instructions 10 Trouble Shooting 13 ...

Страница 3: ...t Level and Align Heavy Equipment Shaft Replacement Impeller Replacement Separate Manways Change Gaskets Turn Blinds Hydraulic Model Allows for Remote Opening of Flanges The Auto Spreader is simple to use To spread the feet connect the hy draulic cylinder to a hydraulic pump and pressurize it To close the feet release the pressure of the pump The cylinder has a spring return The Auto Spreader only...

Страница 4: ...reading it is recom mended that two Auto Spreaders be used Place the ﬂange spreaders on opposite sides of the ﬂange for even spreading See ﬁgure 1 Figure 1 Maximum Spreader Extension A red mark will appear on the shaft of the center foot when maximum safe extension is achieved See ﬁgure 2 Creating pressure beyond the 10 000 PSI rated capacity may result in injury ...

Страница 5: ...jury Safety Block Beneﬁts Multi Step Design Each safety block has three steps 1 2 3 which allows the operator to choose the width of ﬂange separation Light Weight with Easy Grip Handle Allows the operator to easily grip the safety block even when wearing gloves Secure Support After the Auto Spreader opens the ﬂange safety blocks are inserted in the gap between the ﬂanges The ﬂange spreaders are th...

Страница 6: ...ry and do not need cleaning or re lubrication All the materials used in the Auto Spreader were chosen through exten sive research All parts are rated for their intended use and do not need ﬁeld repair Improper assembly modiﬁcation or substitution of other parts is unsafe will void the warranty and could damage the tool Foot Replacement Kit After extended usage the feet may need replacement These a...

Страница 7: ...replace a foot on the Auto Spreader follow these steps 1 Close the feet The center foot 6 should be aligned with the outside feet 2 and 3 See ﬁgures 5 and 6 2 Loosen the two ﬂat head Allen screws 1 4 on the bottom of the foot being replaced 3 Remove old foot and position new foot in its place 4 Tighten the two ﬂat head Allen screws Note It is very important that the ﬂat head Allen screw be properl...

Страница 8: ...cription Qty 1 FHCS08 13x20 1 2 13 Flat Head Allen Bolt 4 2 A95055L Left Jaw 1 3 A95055R Right Jaw 1 4 FHCS07 14X16 7 16 14 Flat Head Allen Bolt 2 5 A95050 Center Jaw 1 6 B99050 Piston 1 7 DP04X20PO Dowel Pin 1 8 D98175 Housing 1 9 SS05 18X08SS 5 16 Stainless Set Screw 1 2 Lg 1 10 A97101 HS10K Adapter 1 11 C 5 5 Ton Cylinder 1 12 SK10K SB Safety Block 1 13 55TB Tool Box not shown 1 14 HS10K TBI To...

Страница 9: ...8 12 Auto Spreader HS10K Hydraulic Flange Spreader Figure 6 ...

Страница 10: ...please contact your Fastorq representative before re assembly Disassembly Instructions All numbers in parentheses are referenced in ﬁgure 6 and the Parts List on page 7 Should it become necessary to disassemble the Auto Spreader follow these steps Note Before disassembling the tool mark the position of the cylinder in reference to the housing 1 Close the feet by retracting the center foot until it...

Страница 11: ...Remove the cylinder 11 by turning it counter clockwise Assembly Instructions 1 Review the Parts List and verify that all the parts are available and in good order 2 Clean all the parts with a de greasing solvent 3 Screw the cylinder 11 all the way onto the housing 8 4 Position the outside feet 2 and 3 against the bottom of the housing 8 Be sure to place the feet which are marked L and R on the ap ...

Страница 12: ...e adapter has left hand threads 9 Lightly lubricate the outside of the piston 6 with Fastorq A G 70 solid lubricant which can be purchased from Fastorq 10 Connect the hydraulic cylinder to a pump through the quick disconnect attached to the cylinder Use 10 000 PSI W P rated hydraulic hose Extend the cylinder by pressurizing the pump Maintain full pressure on the cylinder while executing step 11 11...

Страница 13: ...have been marked in disassembly Insert the set screw 9 in the hole pro vided in the front of the housing 8 Tighten the set screw to the cylinder Do not tighten the set screw too tight or future removal of the cylinder may be difﬁcult 15 Pressurize and de pressurize the cylinder to check that the tool is operating properly Trouble Shooting General Notes Do not twist or bend hoses too sharply Pay cl...

Страница 14: ...eck the air supply hose Dirt or contaminated oil circulating in the system 1 External or internal parts are not clean 2 Dirty Filter 1 Change the oil and clean the pump 2 Check the internal filter Oil Level Low 1 Leaking pump hose or filter 1 Check the oil level and refill to proper level 2 Replace hoses and or gaskets Air in system 1 Improperly purged hoses 1 Bleed system and check for cause of a...

Страница 15: ...TITAN DEALER 9001 Jameel Rd Suite 180 Houston TX 77040 Toll Free 1 866 345 8484 Phone 1 281 449 9994 Fax 1 281 449 9996 www TITANTI com 1 866 345 8484 ...

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