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Use and Maintenance

UM-6

Notes on lubrication

Safety warnings for handling and transport

Keep the prismatic rail lubricated using oil type VACTRA 2 every 1 year or 
2000 km of operations. Keep recirculating ball sliders and rails lubricated 
every 1 year or 2000 km of operations using greases between ISO VG 68 
and ISO VG 100. In case of heavy loads it is necessary to use greases 
type ISO VG 220.

• The manufacturer has paid the utmost attention to packaging to 
  minimize risks related to shipping, handling and transport.
•  Transport can be facilitated by shipping certain components dismantled  
  and appropriately protected and packaged.
•  Handling (loading and unloading) must be carried out in compliance  
  with information directly provided on the machine, on the packing and  
  in the user manuals.
•  Personnel authorized to lift and handle the machine and its components  
  shall possess acquired and acknowledged skills and experience in the  
  specific sector, besides having full control of the lifting devices used.
•  During transport and/or storage, temperature shall remain within the  
  allowed limits to avoid irreversible damage to electric and electronic  
 components.
•  Handling and transport must be carried out with vehicles presenting  
  adequate loading capacity, and the machines shall be anchored to the  
  established points indicated on the axes.
•  DO NOT attempt to bypass handling methods and the established lifting  
  points in any way.
•  During handling and if required by the conditions, make use of one or  
  more assistants to receive adequate warnings.
•  If the machine has to be moved with vehicles, ensure that they are 
  adequate for the purpose, and perform loading and unloading without  
  risks for the operator and for people directly involved in the process.

Never lubricate bearings type 2RS wherever they are present: the pres-
sure exerted during the operation would get the side seals out of seat.

•  Before transferring the device onto the vehicle, ensure that both the  
  machine and its components are adequately secured, and that their  
  profile does not exceed the maximum bulk allowed. Place the necessary  
  warning signs, if necessary.
•  DO NOT perform handling with an inadequate visual field and when  
  there are obstacles along the route to the final location.
•  DO NOT allow people to either transit or linger within the range of action  
  when lifting and handling loads.
•  Download the axes just near the established location and store them in  
  an environment protected against atmospheric agents.
•  Failure to comply with the information provided might entail risks for the  
  safety and health of people, and can cause economic loss.
•  The Installation Manager must have the project to organize and monitor  
  all operative phases.
• The Installation Manager shall ensure that the lifting devices and 
  equipment defined during the contract phase are available.
•  The Manager of the established location and the Installation Manager  
  shall implement a “safety plan” in compliance with the legislation in  
  force for the workplace.
•  The “safety plan” shall take into account all surrounding work-related  
  activities and the perimeter spaces indicated in the project for the es 
  tablished location.
• Mark and delimit the established location to prevent unauthorized 

IMPORTANT!

The machine rails are protected with a layer of rust-proof 
oil or specific grease. Use suitable gloves when handling.

Instructions of an environmental nature

Material

Details of the supply

Alluminum alloys

Profiles, pleates, various details

Steel with various composition

Screws, racks and pinions, and rails

Plastic

PA6 – Chains

PVC – Covers and sliding 

block scrapers

Rubber of various types

Plugs, seals

Lubrification of various types

Used for the lubrication of sliding

rails and bearings

Rust proof protectione

Rust proof protection oil

Wood, polyethylene, cardboard

Transport packaging

Rollon operates with respect for the envirorment, in order to limit environ-
mental impact. The following is a list of some instructions of an environ-
mental nature for correct management of our supplies. Our products are 
mainly composed of:

At the end of the product’s life cycle, it is therfore possible to recover the 
various elements, in compliance with current regulations on waste issues.

Содержание Rollon Tecline

Страница 1: ...www rollon com Tecline Interactive catalogs on www rollon com Use and Maintenance English...

Страница 2: ...mpany provided that the report of poor operation is made in writing within eight days of its discovery The warranty does not cover damage or defects due to external agents poor maintenance overload un...

Страница 3: ...pinion Removal and replacement of the drive shaft UM 15 Removal and replacement of the support bearing UM 16 Removal and replacement of the rack UM 17 PAR carriage sliders and guides replacement Remov...

Страница 4: ...moving elements Make sure that the system has been installed on a level floor surface In use accurately comply with the specific performance values declared in the catalog or in particular cases the l...

Страница 5: ...88 226498 M10 46 67 79 24275 35655 41724 M12 79 116 136 35401 51995 60845 M14 127 187 219 46816 71408 83563 M16 1998 291 341 66955 98340 115079 M18 283 402 471 8346 119454 139787 M20 402 570 667 10794...

Страница 6: ...ured and that their profile does not exceed the maximum bulk allowed Place the necessary warning signs if necessary DO NOT perform handling with an inadequate visual field and when there are obstacles...

Страница 7: ...ction alignment and leveling are essential to avoid additional interventions and to ensure correct machine function Upon completion of the connections run a general check to ascertain that all interve...

Страница 8: ...ackage to the minimum necessary height and move it with the utmost caution to avoid dangerous oscillations DO NOT perform handling with an inadequate visual field and when there are obstacles along th...

Страница 9: ...nents list and spare parts IMPORTANT Purely indicative picture only to be taken as example PAR1 PAR2 PAR4 PAR5 PAR6 PAR7 PAR8 PAR3 PAR9 PAR12 PAR19 PAR13 PAR14 PAR 22 PAR 11 PAR15 PAR16 PAR17 PAR10 PA...

Страница 10: ...AR8 Prismatic guide axis Y PAR9 Support bearing axis Z PAR10 Lubrication group axis Z PAR11 Bell shaped flange axis Y PAR12 Pinion axis Z PAR13 Prismatic guide axis Z PAR14 Pinion axis Y PAR15 Support...

Страница 11: ...Tecline UM 11 PAS Main components list and spare parts IMPORTANT Purely indicative picture only to be taken as example...

Страница 12: ...ting plate and registration gearbox ATTENTION If the Rod Locking safety system has been provided with the axis the correct function ing of the fall stop safety system must be ensured by a device that...

Страница 13: ...automatic greasing system optional which can be operated by an on off switch located in the rear part of the lubrication unit this unit comprises a replaceable cartridge a pinion made form Vulkollan...

Страница 14: ...the motor unit d replace the empty cartridge e perform the operations in reverse for refitting a undo the socket head cap screws A and remove greasing pipe C from the fitting so that unit B can be co...

Страница 15: ...washer C for pinion D d remove pinion D and replace it with a new one e perform the operations in reverse for refitting Extraordinary maintenance Removal and replacement of the drive shaft Proceed as...

Страница 16: ...ace the drive shaft j Perform the operations in reverse for refitting Removal and replacement of the support bearing a Remove the motor b Remove the hex head screws A securing the plate and remove the...

Страница 17: ...If one or more plugs get damaged during the removal they must be replaced with equivalent plugs i By moving the carriage slowly manually check that the pinion rack clearance and the pitch on the joint...

Страница 18: ...e carriage or the V roller to be replaced d Perform the operation in reverse for refitting the cart e Check the preload setting of carriages refer to the section dedicated to thetype of carriages or r...

Страница 19: ...w one e Perform the operation in reverse for refitting Replacement Preloading setting To ensure the proper alignment and to minimize the clearance during the translation each axis is equipped with opp...

Страница 20: ...erse for refitting positioning with care the two fifth wheel with the teflon side in direct contact with the slide replaced a Loosen the Ch17 nut A of eccentric pivots b Adjust the slide until all con...

Страница 21: ...fitting positioning with care the two fifth wheel with the teflon side in direct contact with the slide replaced a Loosen the Ch17 nut A of eccentric pivots b Adjust the slide until all contact with t...

Страница 22: ...e for refitting positioning with care the two fifth wheel with the teflon side in direct contact with the slide replaced a Loosen the Ch17 nut A of eccentric pivots b Adjust the slide until all contac...

Страница 23: ...fitting positioning with care the two fifth wheel with the teflon side in direct contact with the slide replaced a Loosen the Ch17 nut A of eccentric pivots b Adjust the slide until all contact with t...

Страница 24: ...Loosen each of the screws A of the guide B that you want to replace and remove it sideways as shown b Once extracted the guide unscrew the screws A to free up the fixing rawplugs C c Tighten the plug...

Страница 25: ...that is essential to work on one slider at a time PAS sliders and guides replacement c Undo the slider making it run along the rail until extraction zone If the axis is working in a vertical position...

Страница 26: ...losing plate of profile E undoing the 4 countersunk hex head screws M10 D c Loosen the socket head cap screws M8 A securing guide C taking care not to completely unscrew them so that the mounting plug...

Страница 27: ...NTION The recirculating ball guides should not be lubricated refer to section Routine main tenance Manual greasing and lubrication g Guide adjustment h Guide G does not have an housing in tolerance on...

Страница 28: ...slot e Turn the side bar G as shown by the arrow in the figure accompanying the support rod M upwards until it has completely separated from the vertical profile f Undo hex head screws M14 O that secu...

Страница 29: ...c Unscrew the fixing screws B and remove the plate C with the security system still mounted d Undo socket head cap screws D on the plate C opposite to the shutter e Extract the shutter after removing...

Страница 30: ...Use and Maintenance UM 30 Notes Notes...

Страница 31: ...Tecline UM 31 Notes...

Страница 32: ...Phone 33 0 4 74 71 93 30 www rollon fr infocom rollon fr ROLLON S A R L FRANCE R Joaquim Floriano 397 2o andar Itaim Bibi 04534 011 S o Paulo BRASIL Phone 55 11 3198 3645 www rollonbrasil com br info...

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