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5-3

29084-05   03/17

VERSALIFT   VST-7500-I

EMERGENCY

 OPERA

TION

starter, do not crank the engine for more than 30
seconds continuously.

  The engine start/stop control

at the upper or lower controls may be used while
actuating the lift function.

At the upper controls,

 the engine start/stop control is

operated by an air cylinder.  The air cylinder plunger
knob is pushed down and held until the engine starts.
The plunger knob may require a second push to set
the latching relay into the start position.  Another push
on the plunger knob will stop the engine.

At the lower controls,

 the engine start/stop system

is  operated  by  momentary  toggle  switch.    This
system  is  activated  by  pushing  the  switch  to  the
“START/STOP” position.  It may require a second
push to set the latching relay in the start position.  To
stop  the  engine  push  the  switch  to  the  “START/
STOP” position once more.

INJURED OR INCAPACITATED OPERATOR

 - If

the  operator  is  unable  to  operate  the  aerial  lift,
determine if any damage has occurred to make the
lift inoperable.  If the aerial lift is operable and the
situation  allows  safe  operation  from  the  lower
controls, move the platform away from the danger
and into the safest clear path of descent to get the
operator on the ground.  See “Control Selector”, at
the beginning of this chapter, for specific instructions
on overriding the upper controls.  If the aerial lift is not
operable, use another aerial lift to rescue the operator
from  the  platform  or  consider  one  of  the  other
emergency procedures in this chapter.

HYDRAULIC LINE FAILURE

 - Hydraulic line failure

during  aerial  lift  operation  presents  numerous
hazards.  Be aware that hydraulic oil mist caused by
a  leak  or  hydraulic  line  failure  is  conductive  even
though a non-conductive oil is used.

DANGER:

AVOID HIGH PRESSURE

HYDRAULIC OIL SPRAY.  THIS SPRAY OR MIST
CAN PUNCTURE AND BECOME EMBEDDED
BENEATH THE SKIN OR CONTAMINATE THE
EYES. THESE CONDITIONS REQUIRE
IMMEDIATE MEDICAL ATTENTION.

A hydraulic line leak will create a slippery surface
which is potentially hazardous.  When a hydraulic
leak is encountered it must be repaired by the proper
service personnel and the unit should be cleaned of
excess  hydraulic  oil.    If  a  hydraulic  leak  is  not
repaired the oil in the reservoir will be depleted and
pump damage may occur.  Most hydraulic oils are
flammable  and  bodily  contact  with  hot  oil  is

dangerous.  The operator and the ground crew must be
alert for these hazards to avoid injury.

DANGER:

AVOID ANY CONTACT

BETWEEN HYDRAULIC OIL AND SOURCES OF
HIGH HEAT OR OPEN FLAMES.  DEATH OR
SERIOUS INJURY MAY RESULT FROM A FIRE.

WARNING:

CONTACT WITH HOT

HYDRAULIC OIL MAY CAUSE SERIOUS BURNS
WHICH REQUIRE IMMEDIATE MEDICAL
ATTENTION.

A  quick  response  to 

hydraulic  line  failure

  is

important if the operator is to be safely removed from
the platform.  A quick response can simplify the steps
required  to  lower  the  platform  and  remove  the
operator.    The  following  examples  describe  some
emergency operating procedure for typical hydraulic
line failures.

1.

The  Versalift  aerial  lift  design  uses  holding
valves  to  lock  the  booms  in  position    in  the
event of a hydraulic line failure.  If there is a
continuous loss of hydraulic oil from the aerial
lift, operate the hydraulic power source only
while  attempting  to  stow  the  aerial  lift  to
conserve the hydraulic oil supply.  If operation of
the aerial lift is impossible, use the bleeder ports
and manual rotation.

2.

A  hydraulic  line  failure  located  between  the
upper and lower controls may temporarily allow
the continued operation of the aerial lift.  The
rate of the hydraulic oil loss can be reduced by
overriding the upper controls and operating the
aerial  lift  with  the  lower  controls.    If  the  oil
supply is depleted, discontinue operation of the
hydraulic power source to avoid damage to the
hydraulic pump.  If the aerial lift is inoperable,
use the bleeder ports and manual rotation.

ENGINE FAILURE

 - If the prime power source fails,

the optional backup pump system can be used for
emergency operation.  If this system is not installed,
use the engine start/stop control to crank the engine,
as  previously  explained.    The  bleeder  ports  and
manual rotation must be used if these systems are not
installed.

HYDRAULIC  PUMP  FAILURE

  -  If  the  primary

hydraulic pump fails use the backup pump system (if
equipped) or the bleeder ports and manual rotation.

Содержание VERSALIFT VST-7500-I

Страница 1: ...OF TIME MANUFACTURING CO DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH OPERATOR S AND SERVICE MANUALS PROVIDED WITH EACH VERSALIFT MANUAL PART NU...

Страница 2: ......

Страница 3: ...Manufacturer s satisfaction to have been originally defective Correction of such defects by repair to or supplying of replacements for defective parts shall constitute fulfillment of all obligations...

Страница 4: ......

Страница 5: ...pecifications Section 3 VST 7500 I General Specifications 3 1 VST 7500 I Option Specifications 3 2 VST 7500 I Dimensional Specifications 3 5 VST 7500 I Vehicle Specifications 3 8 Operation Section 4 P...

Страница 6: ......

Страница 7: ...personnel at work stations above the ground This aerial device as manufactured meets or exceeds all applicableANSI A92 2 Full controls at the platform and complete freedom of boom movements make the...

Страница 8: ...1 2 29084 05 03 17 VERSALIFT VST 7500 I INTRODUCTION Figure 1 1 Model VST 7500 I Nomenclature...

Страница 9: ...can be protected against only by the exercise of INTELLIGENCE CARE AND COMMON SENSE It is essential to have COMPETENT CAREFUL PERSONNEL TRAINED in the INTENDED USE SAFE OPERATION MAINTENANCE AND SERVI...

Страница 10: ...of accidents is greatly dependent upon good judgement and common sense of the operator It is the responsibility of the operator to use the Versalift only when it has been installed and maintained in a...

Страница 11: ...2 3 29084 05 03 17 VERSALIFT VST 7500 I RESPONSIBILITIES SAFETY...

Страница 12: ...2 4 RESPONSIBILITIES SAFETY 29084 05 03 17 VERSALIFT VST 7500 I...

Страница 13: ...2 5 29084 05 03 17 VERSALIFT VST 7500 I RESPONSIBILITIES SAFETY...

Страница 14: ...anticipating accidents and operating hazards Then determine a corrective course of action to respond to the situation This habit will sharpen your safety awareness quicken your reaction time and prev...

Страница 15: ...line to raise or lower tools to from the platform Stand only on the platform floor Maintain safe clearances from electrical power lines and apparatus The aerial lift does not provide protection from...

Страница 16: ...RESPONSIBILITIES SAFETY 29084 05 03 17 VERSALIFT VST 7500 I Don t climb out of a raised platform onto poles etc Keep the fiberglass booms clean and dry Foreign substances on the booms conduct electric...

Страница 17: ...hot sticks etc maintain safe approach distances and follow company work practices Area 2 Upper Boom Insulation Section This section provides insulation between the boom tip area and earth ground when...

Страница 18: ...ough check of the winch rope for abrasive wear pulled strands cuts and other defects daily 11 Replace the winch rope at the first sign of damage or deterioration Use only non conductive rope of the si...

Страница 19: ...glass section and a 10 x 12 steel section The fiberglass section provides a 108 in insulation gap The inner boom can be easily removed and disassembled for service and inspection The extension system...

Страница 20: ...ols The tool circuit provides approximately 6 gpm at engine idle and 10 gpm with the throttle control engaged The tool pressure is 2000 psi 140 Bars ELECTRICALINSULATION SPECIFICATIONS The outer inner...

Страница 21: ...the platform toggle switch at the pedestal pressure switch in the turret and airline to the platform An additional pass in the collector ring is required for each control circuit CATEGORY B DIELECTRI...

Страница 22: ...ib and winch consists of a winch and a jib pole that are automatically leveled with the platform This jib provides from 900 to 2000 lbs jib capacity depending on the boom positions Platform capacity i...

Страница 23: ...t 0 in 22 9 m Working Height 80 ft 0 in 24 4 m Stowed Travel Height 12 ft 5 in 3 8 m Weight of Lift without Subframe and Outriggers 8 500 lbs 3850 kg Weight of Lift with standard Subframe and Dual Rad...

Страница 24: ...3 6 29084 05 03 17 VERSALIFT VST 7500 I SPECIFICATIONS...

Страница 25: ...3 7 29084 05 03 17 VERSALIFT VST 7500 I SPECIFICATIONS...

Страница 26: ...Vehicle GAWR Front 13 000 lbs 5900 kg Recommended Vehicle GAWR Rear 20 000 lbs 9070 kg Dual Radial Outriggers with Material Handling Option Approximate Curb Weight for Stability 28 500 lbs 12930 kg R...

Страница 27: ...3 9 29084 05 03 17 VERSALIFT VST 7500 I SPECIFICATIONS...

Страница 28: ......

Страница 29: ...evice OPERATION must be leveled within 2 of horizontal prior to operation Refer to slope indicators provided on the chassis to show whether the aerial device is positioned within limits permitted Slop...

Страница 30: ...not fully extended the outrigger spread is reduced A Frame outriggers only This reduces the stability of the aerial lift For example when an outrigger rests on a curb the outrigger spread is reduced T...

Страница 31: ...Electrical Hazards Are Present It is imperative that the aerial device operator understand the dangers associated with operating near electrical hazards Due to the work involved the ordinary uses of...

Страница 32: ...ton momentarily to start the engine If the engine does not crank then the start stop button may require a second push to get the latching relay into the start position so the truck engine will turn ov...

Страница 33: ...or in order to begin operating the booms Retracting the Outriggers With an Outrigger Boom Interlock System The booms must be stowed before the interlock system will allow the outriggers to be retracte...

Страница 34: ...ggle in that position for a moment until the engine starts Allow the toggle to return to the neutral or centered position To stop the engine from the turret push the toggle to START STOP again Allow t...

Страница 35: ...jerking motion resulting in unnecessary loads and stresses To operate two or more functions at the same time position the single stick handle anywhere in an area between the separate paths of the desi...

Страница 36: ...plunger knob down once and release it To slow the engine to an idle from the upper controls push the plunger knob down and release it It is recommended that the engine be left at idle until faster lif...

Страница 37: ...loads When lifting loads position the lower boom directly over the load before lifting The platform should be empty when lifting also contact the spring loaded platform support CAUTION FAILURE TO STO...

Страница 38: ...ds When the truck is not level extreme caution must be used when rotating loads toward the low side because the truck stability will be affected The platform must not be used for material handling The...

Страница 39: ...E AND RESULT IN DEATH OR SERIOUS INJURY TO THE OPERATOR OR GROUND CREW DANGER MAKE CERTAIN THE WINCH ROPE COILSARE SPOOLING EVENLYTO AVOID CLOGGING THE WINCH OR PRODUCING SHOCK LOADS AVOID SHOCK LOADS...

Страница 40: ...URE RESULTING IN DEATH OR SERIOUS INJURY DANGER THERE MUST BE AT LEAST 5 COILS OF ROPE WOUND ON THE WINCH REEL AT ALL TIMES BECAUSE THE WINCH DRUM AND ROPE ATTACHMENT ARE NOT DESIGNED FOR FULL ROPE EX...

Страница 41: ...outer boom It will be either red or white 2 Read the capacity from the outer boom pointer If the boom in step 1 was white read the capac ity from the white portion of the decal If the boom in step 1...

Страница 42: ......

Страница 43: ...gulations DANGER BEFORE ATTEMPTING TO RESCUE PERSONNEL ON THE AERIAL LIFT ALWAYS MAKE SURE THAT THE TRUCK AND THE AERIAL LIFT HAVE NOT BECOME ELECTRICALLY ENERGIZED CONTACT MADE BY RESCUERS FROM THE G...

Страница 44: ...tab pressed down hydraulic flow will be diverted from the outriggers to the lift Another operator can then operate the lower controls to lower the booms WARNING USE OF MANUAL OVERRIDE TO OPERATE THE L...

Страница 45: ...is encountered it must be repaired by the proper service personnel and the unit should be cleaned of excess hydraulic oil If a hydraulic leak is not repaired the oil in the reservoir will be depleted...

Страница 46: ...ol The engine start stop control at the upper lower or cab controls can be used to stop the engine and hydraulic flow to the lift functions RESPONSIBILITIES AFTER EMERGENCY OPERATION After any emergen...

Страница 47: ...le service with minimum maintenance A routine preventive maintenance program will assure extended aerial lift service The operator is responsible for detecting maintenance problems during the daily vi...

Страница 48: ...ass The fiberglass outer surface of the booms should be cleaned daily with a lint free cloth If the fiberglass sections require a more thorough cleaning refer to Service Procedure Section Care of Fibe...

Страница 49: ...U S N O M E U T D E W U H T I R F T A S E T A D S I R B E D H S A R T R O F S M O O B T C E P S N I S R E N E T S A F L A C I T I R C S D L E W L A C I T I R C S T E K C A J D E Y A R F S E N I L C I...

Страница 50: ...6 4 29084 05 03 17 VERSALIFT VST 7500 I DAILY VISUAL INSPECTION...

Страница 51: ...6 5 29084 05 03 17 VERSALIFT VST 7500 I DAILY VISUAL INSPECTION...

Страница 52: ...6 6 29084 05 03 17 VERSALIFT VST 7500 I DAILY VISUAL INSPECTION...

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