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29084-05   03/17

VERSALIFT   VST-7500-I

OPERA

TION

This chapter provides operators and ground crew with
recommended aerial lift operating procedures,
descriptions and detailed operating information about
the controls at each control station.  Operators and
ground crews are responsible for knowing and applying
this information to job site situations.

Only properly trained operators are qualified to operate
the 

Versalift

 aerial lift.  Operator training shall include

complete instruction and understanding of the
manufacturer’s manuals, employer’s work rules, and
all related governmental regulations.  Prior to operation
from the platform the machine must be operating
properly, must have been installed properly, inspected,
and maintained in accordance with the manufacturer’s
instructions.  All safety signs, guards, and covers must
be in place and in proper condition.

DANGER:

AN UNTRAINED OR

CARELESS OPERATOR SUBJECTS HIM/
HERSELF AND OTHERS TO DEATH OR SERIOUS
INJURY.

It is the responsibility of the operator and ground crew
to make certain that the identification, operation, and
instructional decals are not lost, damaged, or illegible.
If these conditions exist the decals must be replaced
before lift operation.  Refer to the Decal Placement
illustration in Section 6 of this manual for decal location
and parts listing.

POSITIONING THE VERSALIFT FOR
OPERATION

This section describes proper positioning of the
Versalift aerial lift so that it will be as stable and useful
as possible.  The information in this section includes
orientation of the truck at the work site, a checklist of
responsibilities before leaving the truck cab,
requirements after leaving the truck cab, and engaging
the outriggers.

ORIENTING THE TRUCK AT THE WORK SITE

 - Be

sure to park the truck on firm level ground.  Do not
operate the Versalift unit on a slope greater than 5
degrees (1 foot rise in 12 feet) on units not equipped
with outriggers.  On units with outriggers, aerial device

OPERATION

must be leveled within 2° of horizontal prior to
operation.  Refer to slope indicators provided on the
chassis to show whether the aerial device is positioned
within limits permitted.  Slope reduces the vehicle’s
stability and places additional stress on the lift and
components.  Maintaining the correct tire pressure
and engaging the outriggers (if so equipped) contribute
to vehicle stability.  Refer to the subtitle “Outriggers”
in this section for further details on engaging the
outriggers.  If there is any doubt about vehicle stability
under any condition, do not operate the lift.

DANGER:

NEVER OPERATE THE

LIFT ON A SLOPE GREATER THAN 5

o

.  WITHOUT

PROPER STABILITY THE UNIT MAY TIP
RESULTING IN DEATH OR SERIOUS INJURY.

RESPONSIBILITIES BEFORE LEAVING THE
TRUCK CAB - 

Perform the following steps in preparing

to operate the aerial-lift.  It is assumed that the truck
engine is still running. However, if the lift hydraulics
are powered by an auxiliary engine (optional power
unit) then it is not necessary for the truck engine to
remain running.

1.

Set the parking brake and the brake lock (if so
equipped).

2.

Shift the truck transmission into neutral (manual
transmission) or park (automatic transmission) .

3.

Turn on the warning light flashers.

4.

Depress the clutch and engage the PTO, if so
equipped.

5.

Activate the master control with the toggle switch
on the truck dashboard.  A red light next to the
toggle switch on the dashboard indicates when
the master control system is energized.  The truck
ignition must be on unless equipped with an
auxiliary engine.

REQUIREMENTS AFTER LEAVING THE TRUCK
CAB:

1.

Check wind and weather conditions.  Do not
operate the platform if wind gust exceeds 30 mph
(48 km/hr) or there is a threat of an electrical storm.

2.

After leaving the cab chock the wheels.  This is
extremely important because the brake systems
on some larger trucks have a critical weakness.
They may be engaged by locking the drive shaft
behind the transmission.  If the weight is reduced

PRIOR TO OPERATING THE AERIAL LIFT,
REFER TO “DAILY VISUAL INSPECTION”,
SECTION 6 OF THIS MANUAL.  DAILY VISUAL
INSPECTION MUST BE PERFORMED
BEFORE OPERATING THE LIFT.

Содержание VERSALIFT VST-7500-I

Страница 1: ...OF TIME MANUFACTURING CO DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH OPERATOR S AND SERVICE MANUALS PROVIDED WITH EACH VERSALIFT MANUAL PART NU...

Страница 2: ......

Страница 3: ...Manufacturer s satisfaction to have been originally defective Correction of such defects by repair to or supplying of replacements for defective parts shall constitute fulfillment of all obligations...

Страница 4: ......

Страница 5: ...pecifications Section 3 VST 7500 I General Specifications 3 1 VST 7500 I Option Specifications 3 2 VST 7500 I Dimensional Specifications 3 5 VST 7500 I Vehicle Specifications 3 8 Operation Section 4 P...

Страница 6: ......

Страница 7: ...personnel at work stations above the ground This aerial device as manufactured meets or exceeds all applicableANSI A92 2 Full controls at the platform and complete freedom of boom movements make the...

Страница 8: ...1 2 29084 05 03 17 VERSALIFT VST 7500 I INTRODUCTION Figure 1 1 Model VST 7500 I Nomenclature...

Страница 9: ...can be protected against only by the exercise of INTELLIGENCE CARE AND COMMON SENSE It is essential to have COMPETENT CAREFUL PERSONNEL TRAINED in the INTENDED USE SAFE OPERATION MAINTENANCE AND SERVI...

Страница 10: ...of accidents is greatly dependent upon good judgement and common sense of the operator It is the responsibility of the operator to use the Versalift only when it has been installed and maintained in a...

Страница 11: ...2 3 29084 05 03 17 VERSALIFT VST 7500 I RESPONSIBILITIES SAFETY...

Страница 12: ...2 4 RESPONSIBILITIES SAFETY 29084 05 03 17 VERSALIFT VST 7500 I...

Страница 13: ...2 5 29084 05 03 17 VERSALIFT VST 7500 I RESPONSIBILITIES SAFETY...

Страница 14: ...anticipating accidents and operating hazards Then determine a corrective course of action to respond to the situation This habit will sharpen your safety awareness quicken your reaction time and prev...

Страница 15: ...line to raise or lower tools to from the platform Stand only on the platform floor Maintain safe clearances from electrical power lines and apparatus The aerial lift does not provide protection from...

Страница 16: ...RESPONSIBILITIES SAFETY 29084 05 03 17 VERSALIFT VST 7500 I Don t climb out of a raised platform onto poles etc Keep the fiberglass booms clean and dry Foreign substances on the booms conduct electric...

Страница 17: ...hot sticks etc maintain safe approach distances and follow company work practices Area 2 Upper Boom Insulation Section This section provides insulation between the boom tip area and earth ground when...

Страница 18: ...ough check of the winch rope for abrasive wear pulled strands cuts and other defects daily 11 Replace the winch rope at the first sign of damage or deterioration Use only non conductive rope of the si...

Страница 19: ...glass section and a 10 x 12 steel section The fiberglass section provides a 108 in insulation gap The inner boom can be easily removed and disassembled for service and inspection The extension system...

Страница 20: ...ols The tool circuit provides approximately 6 gpm at engine idle and 10 gpm with the throttle control engaged The tool pressure is 2000 psi 140 Bars ELECTRICALINSULATION SPECIFICATIONS The outer inner...

Страница 21: ...the platform toggle switch at the pedestal pressure switch in the turret and airline to the platform An additional pass in the collector ring is required for each control circuit CATEGORY B DIELECTRI...

Страница 22: ...ib and winch consists of a winch and a jib pole that are automatically leveled with the platform This jib provides from 900 to 2000 lbs jib capacity depending on the boom positions Platform capacity i...

Страница 23: ...t 0 in 22 9 m Working Height 80 ft 0 in 24 4 m Stowed Travel Height 12 ft 5 in 3 8 m Weight of Lift without Subframe and Outriggers 8 500 lbs 3850 kg Weight of Lift with standard Subframe and Dual Rad...

Страница 24: ...3 6 29084 05 03 17 VERSALIFT VST 7500 I SPECIFICATIONS...

Страница 25: ...3 7 29084 05 03 17 VERSALIFT VST 7500 I SPECIFICATIONS...

Страница 26: ...Vehicle GAWR Front 13 000 lbs 5900 kg Recommended Vehicle GAWR Rear 20 000 lbs 9070 kg Dual Radial Outriggers with Material Handling Option Approximate Curb Weight for Stability 28 500 lbs 12930 kg R...

Страница 27: ...3 9 29084 05 03 17 VERSALIFT VST 7500 I SPECIFICATIONS...

Страница 28: ......

Страница 29: ...evice OPERATION must be leveled within 2 of horizontal prior to operation Refer to slope indicators provided on the chassis to show whether the aerial device is positioned within limits permitted Slop...

Страница 30: ...not fully extended the outrigger spread is reduced A Frame outriggers only This reduces the stability of the aerial lift For example when an outrigger rests on a curb the outrigger spread is reduced T...

Страница 31: ...Electrical Hazards Are Present It is imperative that the aerial device operator understand the dangers associated with operating near electrical hazards Due to the work involved the ordinary uses of...

Страница 32: ...ton momentarily to start the engine If the engine does not crank then the start stop button may require a second push to get the latching relay into the start position so the truck engine will turn ov...

Страница 33: ...or in order to begin operating the booms Retracting the Outriggers With an Outrigger Boom Interlock System The booms must be stowed before the interlock system will allow the outriggers to be retracte...

Страница 34: ...ggle in that position for a moment until the engine starts Allow the toggle to return to the neutral or centered position To stop the engine from the turret push the toggle to START STOP again Allow t...

Страница 35: ...jerking motion resulting in unnecessary loads and stresses To operate two or more functions at the same time position the single stick handle anywhere in an area between the separate paths of the desi...

Страница 36: ...plunger knob down once and release it To slow the engine to an idle from the upper controls push the plunger knob down and release it It is recommended that the engine be left at idle until faster lif...

Страница 37: ...loads When lifting loads position the lower boom directly over the load before lifting The platform should be empty when lifting also contact the spring loaded platform support CAUTION FAILURE TO STO...

Страница 38: ...ds When the truck is not level extreme caution must be used when rotating loads toward the low side because the truck stability will be affected The platform must not be used for material handling The...

Страница 39: ...E AND RESULT IN DEATH OR SERIOUS INJURY TO THE OPERATOR OR GROUND CREW DANGER MAKE CERTAIN THE WINCH ROPE COILSARE SPOOLING EVENLYTO AVOID CLOGGING THE WINCH OR PRODUCING SHOCK LOADS AVOID SHOCK LOADS...

Страница 40: ...URE RESULTING IN DEATH OR SERIOUS INJURY DANGER THERE MUST BE AT LEAST 5 COILS OF ROPE WOUND ON THE WINCH REEL AT ALL TIMES BECAUSE THE WINCH DRUM AND ROPE ATTACHMENT ARE NOT DESIGNED FOR FULL ROPE EX...

Страница 41: ...outer boom It will be either red or white 2 Read the capacity from the outer boom pointer If the boom in step 1 was white read the capac ity from the white portion of the decal If the boom in step 1...

Страница 42: ......

Страница 43: ...gulations DANGER BEFORE ATTEMPTING TO RESCUE PERSONNEL ON THE AERIAL LIFT ALWAYS MAKE SURE THAT THE TRUCK AND THE AERIAL LIFT HAVE NOT BECOME ELECTRICALLY ENERGIZED CONTACT MADE BY RESCUERS FROM THE G...

Страница 44: ...tab pressed down hydraulic flow will be diverted from the outriggers to the lift Another operator can then operate the lower controls to lower the booms WARNING USE OF MANUAL OVERRIDE TO OPERATE THE L...

Страница 45: ...is encountered it must be repaired by the proper service personnel and the unit should be cleaned of excess hydraulic oil If a hydraulic leak is not repaired the oil in the reservoir will be depleted...

Страница 46: ...ol The engine start stop control at the upper lower or cab controls can be used to stop the engine and hydraulic flow to the lift functions RESPONSIBILITIES AFTER EMERGENCY OPERATION After any emergen...

Страница 47: ...le service with minimum maintenance A routine preventive maintenance program will assure extended aerial lift service The operator is responsible for detecting maintenance problems during the daily vi...

Страница 48: ...ass The fiberglass outer surface of the booms should be cleaned daily with a lint free cloth If the fiberglass sections require a more thorough cleaning refer to Service Procedure Section Care of Fibe...

Страница 49: ...U S N O M E U T D E W U H T I R F T A S E T A D S I R B E D H S A R T R O F S M O O B T C E P S N I S R E N E T S A F L A C I T I R C S D L E W L A C I T I R C S T E K C A J D E Y A R F S E N I L C I...

Страница 50: ...6 4 29084 05 03 17 VERSALIFT VST 7500 I DAILY VISUAL INSPECTION...

Страница 51: ...6 5 29084 05 03 17 VERSALIFT VST 7500 I DAILY VISUAL INSPECTION...

Страница 52: ...6 6 29084 05 03 17 VERSALIFT VST 7500 I DAILY VISUAL INSPECTION...

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