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TW 230VTR

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SERVICE INSTRUCTIONS

C190-0113

01.07.2019

Rev: 4.0 

BATTERY SAFETY INFORMATION

1. Storage and transport 

Batteries are filled with acid. 

Always store and transport batteries upright and 

prevent from tilting so that no acid can escape. 
Store in a cool and dry place. 

Do not remove the protective cap from the positive 

terminal. 
Run a FIFO (first in-first out) warehouse management 

system. 

2. Initial operation

 

The batteries are filled with acid at a density of 

1.28g/ml during the manufacturing process and are 
ready for use. 
Recharge in case of insufficient starting power (see no. 4). 

3. Installation in the vehicle and removal from the vehicle

 

Switch off the engine and all electrical equipment. 

When removing, disconnect the negative terminal first. 

Avoid short circuits caused by tools, for example. 

Remove any foreign body from the battery tray, and 

clamp battery tightly after installation. 
Clean the terminals and clamps, and lubricate slightly 

with battery grease. 
When installing, first connect the positive terminal, and 

check the terminal clamps for tight fit. 
After having fitted the battery in the vehicle, remove 

the protective cap from the positive terminal, and place 
it on the terminal of the replaced battery in order to 
prevent short circuits and possible sparks. 
Use parts from the replaced battery, such as the 

terminal covers, elbows, vent pipe connection and 
terminal holders (where applicable); use available or 
supplied filler caps. 
Leave at least one vent open, otherwise there is a 

danger of explosion.  This also applies when old 
batteries are returned. 

4. Charging

 

Remove the battery from the vehicle; disconnect the 

lead of the negative terminal first. 
Ensure good ventilation. 

Use suitable direct current chargers only. 

Connect the positive terminal of the battery to the 

positive output of the charger.  Connect the negative 
terminal accordingly. 
Switch on the charger only after the battery has been 

connected, and switch off the charger first after 
charging has been completed. 
Charging current-recommendation: 1/10 ampere of the 

battery capacity Ah. 
Use a charger with a constant charging voltage of 14.4V 

for re-charging. 
If the acid temperature rises above 55

o

 Celsius, stop 

charging. 
The battery is fully charged when the charging voltage 

has stopped rising for two hours. 

5. Maintenance 

Keep the battery clean and dry. 

Use a moist anti-static cloth only to wipe the battery, 

otherwise there is a danger of explosion. 
Do not open the battery. 

Recharge in case of insufficient starting power (see no. 4). 

6. Jump Starting 

Use the standardised jumper cable in compliance with 

DIN 72553 only, and follow the operating instructions. 
Use batteries of the same 

nominal voltage only. 
Switch off the engines of 

both vehicles. 
First connect the two 

positive terminals (1) and 
(2), then connect the negative terminal of the charged 
battery (3) to a metal part (4) of the vehicle requiring 
assistance away from the battery. 
Start the engine of the vehicle providing assistance, 

then start the engine of the vehicle requiring assistance 
for a maximum of 15 seconds. 
Disconnect the cables in reverse sequence (4-3-2-1). 

7. Taking the battery out of service

 

Charge the battery; store in a cool place or in the 

vehicle with the negative terminal disconnected. 
Check the battery state of charge at regular intervals, 

and correct by recharging when necessary (see no. 4).

(1)

(2)

(3)

(4)

12V

12V

For safety reasons, wear eye 

protection when handling a 
battery. 
Keep out of reach of 

children. 
Fires, sparks, naked flames 

and smoking are prohibited. 
Avoid causing sparks when 

dealing with cables and 
electrical equipment, and 
beware of electrostatic 

discharges. 
Avoid short circuits. 

Explosion hazard:  

A highly explosive 

oxyhydrogen gas mixture is 
produced when batteries are 
charged. 

 

Corrosive hazard:

 

Battery acid is highly corrosive, 
therefore: 

Wear protective gloves and 

eye protection. 
Do not tilt the battery, acid 

may escape from the vent 
openings. 

First aid:

 

Rinse off acid splashed in the 

eyes immediately for several 
minutes with clear water! 
Remove contact lenses if 
worn and continue rinsing. 
Then consult a doctor 
immediately. 
Neutralise acid splashes on 

the skin or clothes 
immediately with acid 
neutraliser (soda) or soap 

suds, and rinse with plenty of 
water. 
If acid is swallowed, consult a 

doctor immediately. 

Warning notes: The battery case 
can become brittle, to avoid this:

 

Do not store batteries in 

direct sunlight. 
Discharged batteries may 

freeze up, therefore store in 
an area free from frost. 

Disposal:

 

Dispose of old batteries at an 

authorised collection point. 
The notes listed under item 1 

are to be followed for 
transport. 
Never dispose of old batteries 

in household waste.

WARNING NOTES AND SAFETY REGULATIONS FOR FILLED LEAD-ACID BATTERIES

Содержание TW 230VTR

Страница 1: ...timberwolf uk com TW 230VTR WOOD CHIPPER UKINSTRUCTION MANUAL...

Страница 2: ...ght Timberwolf Ltd 2017 The content of this publication may not be copied reproduced republished posted broadcast transmitted or used in any way in any medium without the written permission of Timberw...

Страница 3: ...CTIONS 15 Service Schedule 15 Safe Maintenance 16 Safe Lifting and Securing Down of the Chipper 16 Spares 16 Battery Removal and Maintenance 16 Check Fittings 16 Hazardous Materials and End of Machine...

Страница 4: ...ces Timberwolf s policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their accessories Timberwolf reserves the right to make changes at any...

Страница 5: ...erlocking switch disengages the engine when the hatch is opened to stop the chipper running Engine Bay Side Panels Protects the user from rotational parts e g belts and pulleys hot surfaces and engine...

Страница 6: ...EL TANK BELT TENSION ADJUSTER IN LINE FUEL FILTER DIRECTIONAL CONTROL VALVE HYDRAULIC OIL FILTER ROTOR FAN SECTION x4 ROTOR PULLEY DRIVE PULLEY CUTTER BLADE x2 GREASING PANEL JACK TOP ROLLER SLIDE CON...

Страница 7: ...cted away from any area the general public have access to Hazardous material Some species of trees and bushes are poisonous The chipping action can produce vapour spray and dust that can irritate the...

Страница 8: ...e buildings 93 3 dB 95 2 dB 96 3 dB 96 6 dB R 4 metres Guaranteed Sound Power 120dB A 101 5 dB 96 8 dB As required by Annex III of Directive 2000 14 EC Noise Emission in the environment by equipment f...

Страница 9: ...to rotating the shaft 20 to 30 ml of engine oil should be poured onto the bearing liner x Every 3 months inspect the machine as per 1 month column x x Clean out and drain all lubrication lines includ...

Страница 10: ...check all fasteners If necessary retighten as described within this manual Ensure discharge tube is correctly fastened free of objects or blockages and rotates around its pivot without being directed...

Страница 11: ...otor speed is high enough BLUE FEED CONTROL reverse feed allows you to back material out of the rollers The rollers will only turn in reverse as long as you keep pressing the feed control AUTO CONTROL...

Страница 12: ...ver is operated see diagram below This is located on the driving control panel see parts locator on page 3 It is clearly marked When Track mode is selected the two track control valves may be operated...

Страница 13: ...age starter motor Release key once engine starts Do not engage starter motor for more than 20 seconds allow one minute before attempting to start Investigate reasons for failure to start Refer to Trou...

Страница 14: ...e feed tray and lower Perform the before using the chipper tests see page 11 Press the green feed control The rollers will commence turning Stand to one side of the feed funnel Proceed to feed materia...

Страница 15: ...e will be drastically reduced by feeding the machine with stony sandy or muddy material As the blade becomes blunt performance is reduced With increased stress and load on the machine the chips will b...

Страница 16: ...tension belts guidelines Ensure machine is off and keys removed Broken rotor paddles Inspect paddles replace broken missing paddle Ensure machine is off and keys removed Call engineer for repair Roto...

Страница 17: ...se slides WEEKLY DEPENDING ON WORKING ENVIRONMENT Check safety bar mechanism Check for tightness all nuts bolts and fastenings making sure nothing has worked loose Grease discharge flange Check tensio...

Страница 18: ...MOVING THE KEY AND DISCONNECTING THE BATTERY ENSURE THE CHIPPER IS STABLE BEFORE PERFORMING ANY MAINTENANCE Handle blades with extreme caution to avoid injury Gloves should always be worn when handlin...

Страница 19: ...laws End of Machine Life Follow these guidelines using approved local waste and disposal agencies for recycled materials according to applicable Health Safety and Environmental laws Position the machi...

Страница 20: ...age has stopped rising for two hours 5 Maintenance Keep the battery clean and dry Use a moist anti static cloth only to wipe the battery otherwise there is a danger of explosion Do not open the batter...

Страница 21: ...se only genuine Timberwolf nuts and washers as they are of a higher grade than normally stocked at fastener factories Failure to use the appropriate grade nuts or washers may result in damage injury o...

Страница 22: ...ed check the tension every 2 3 hours and adjust until the tension remains constant Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty Remove the dischar...

Страница 23: ...f slider DO NOT USE GRAPHITE BASED GREASE Replace rotor housing blade access hatch then top guard Refit nuts 6 and washers Refit battery leads 7 1 Locate the greasing panel 1 Apply 4 pumps of grease t...

Страница 24: ...e four slider bars with 2 general purpose grease DO NOT USE GRAPHITE BASED GREASE Retract the tracks fully 3 Cycle tracks in and out two more times 4 2 LUBRICATE VARIABLE TRACK BASE SLIDES 1 4 TRACK B...

Страница 25: ...caused by compression fatigue of the rubber due to the weight of the wheel combined with operation on sandy terrain or repeated sudden changes in direction Abrasion of the carved profile may be cause...

Страница 26: ...rease under pressure and possible injury to the machine operator Remove gravel or mud when they are jammed between the sprocket and the track link before loosening the track Locate grease nipple under...

Страница 27: ...ening procedures on 5 page 24 Set the tracked undercarriage on the ground 6 CHECKING SPROCKET WEAR Measuring wear on sprocket and driving gear teeth is one of the most difficult measurements to be don...

Страница 28: ...achines come with peace of mind built in Our no nonsense warranty is your guarantee of your Timberwolf wood chipper not letting you down Your warranty statement is included in your manual pack Please...

Страница 29: ...TW 230VTR 27 65 DECLARATION OF CONFORMITY C190 0113 01 07 2019 Rev 4 0...

Страница 30: ...TW 230VTR 28 65 IDENTIFICATION PLATE C190 0113 01 07 2019 Rev 4 0 EXAM PLE...

Страница 31: ...eye Use correctly rated safety shackle only through lifting eye Lifting eye to be inspected every 6 months or before each use Always visually inspect lifting eye prior to each use Do not use lifting...

Страница 32: ...d Failure to comply may result in serious inury or damage Tracking speeds Danger Autofeed system fitted Rollers may turn without warning When the engine is switched off the rollers will turn during th...

Страница 33: ...TW 230VTR 31 65 ELECTRICAL PARTS LOCATOR C190 0113 01 07 2019 Rev 4 0...

Страница 34: ...WITH WHITE TRACER O Y ORANGE WITH YELLOW TRACER B R 35 1mm SP 2 SP 2 SP 2 SP 1 SP 1 SP 1 SP 1 SP 6 SP 1 SP 1 SP 1 SP 1 SP 1 SP 1 SP 5 SP 4 SP 4 SP 4 GLOW PLUGS PULL HOLD 2 1 ALTERNATOR ROTOR O P STAR...

Страница 35: ...TW 230VTR 33 65 HYDRAULIC LAYOUT C190 0113 01 07 2019 Rev 4 0...

Страница 36: ...r s manual 6 Tension gauges are available from Timberwolf spares quoting part no 18091 Rotor Pulley Engine Pulley Belt Tensioner Engine Pulley Pump Pulley ROTOR BELTS PUMP BELTS Tips on belt tightenin...

Страница 37: ...delivery check Inspected by Date Hours Invoice number Signature Next service due Authorised dealer stamp 50 HOUR WARRANTY SERVICE CHECK Date Hours Invoice number Signature Next service due Authorised...

Страница 38: ...r Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer...

Страница 39: ...AND MANIFOLD 58 ROLLER BOX 59 ROLLER SLIDES 60 ROTOR 61 ROTOR HOUSING 62 OPTIONAL WINCH SOCKET AND IN LINE FILTER ASSEMBLIES 63 DECALS 64 THE FOLLOWING ILLUSTRATIONS ARE FOR PARTS IDENTIFICATION ONLY...

Страница 40: ...TW 230VTR 38 65 C190 0112 17 07 2019 Rev 3 0...

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Страница 49: ...47 65 C190 0112 17 07 2019 Rev 3 0 TW 230VTR...

Страница 50: ...oom 1 2 P 2133 Main Engine Loom 1 3 P 2135 Funnel Safety Switch Loom 1 4 P 2048 1 2 Speed Loom 1 Item Part No Part Name Q ty 5 P 2049 Control Tower 12 VoltAux Power Loom 1 6 1375 VEBattery Cable 1 7 1...

Страница 51: ...TW 230VTR 49 65 C190 0112 17 07 2019 Rev 3 0...

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Страница 54: ...TW 230VTR 52 65 C190 0112 17 07 2019 Rev 3 0 Kit No P2821...

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Страница 64: ...62 65 C190 0112 17 07 2019 Rev 3 0 TW 230VTR...

Страница 65: ...63 65 C190 0112 17 07 2019 Rev 3 0 TW 230VTR SUPPLIED WITH WINCH KIT P2030 P0002390...

Страница 66: ...17 07 2019 Rev 3 0 TW 230VTR P656 P653 1363 18393 P650 616 617 P654 3015 17450 P2100 2950 P1301 1746 19518 P637 1 3 5 0 K G M AX P2689 P2282 P2281 x 8 Inside outside of tracks C192 0112 18653 19517 P...

Страница 67: ...TW 230VTR 3022 P637 P1812 670 P655 1399 X2 18008 1661 P691 1662 2949 98 db L Aeq 2801 2800 L WA 120 db 1522 0 1 2 P2100 P652 3059 P637 TO GO ON RELAYS P1811 Engine safety Forward latch Speed Switch 1...

Страница 68: ...timberwolf uk com Timberwolf Ltd Wood Chippers Shredders Tomo Industrial Estate Stowmarket Suffolk IP14 5AY United Kingdom T 44 1449 765800 E info timberwolf uk com W timberwolf uk com...

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