Farmi Forest CH10 Operation, Maintenance And Spare Parts Manual Download

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CH10

CHIPPER

FROM MACHINE: 3620001

TRANSLATION OF THE INSTRUCTION MANUAL

C-EN-170120-ER

OPERATION, MAINTENANCE

AND SPARE PARTS MANUAL

PLEASE READ THE OPERATING AND MAINTENANCE

INSTRUCTIONS BEFORE YOU OPERATE THE MACHINE.

Summary of Contents for CH10

Page 1: ...PPER FROM MACHINE 3620001 TRANSLATION OF THE INSTRUCTION MANUAL C EN 170120 ER OPERATION MAINTENANCE AND SPARE PARTS MANUAL PLEASE READ THE OPERATING AND MAINTENANCE INSTRUCTIONS BEFORE YOU OPERATE THE MACHINE ...

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Page 3: ...16 SHORTENING THE PTO SHAFT 16 ASSEMBLY INSTRUCTIONS 17 MOUNTING OF THE CHIPPER AND PRE OPERATION INSPECTIONS 18 STARTING THE CHIPPER 18 STOPPING A TRACTOR DRIVEN CHIPPER 19 STOPPING A HYDRAULIC MOTOR DRIVEN CHIPPER 19 CHIPPING 20 OPERATION OF CHIPPER AND FEED UNIT 20 EMPTYING THE CHIPPER AFTER USE 21 SWIVELING THE FEED HOPPER TO THE TRANSPORT POSITION 21 STORAGE OF THE CHIPPER 21 MAINTENANCE 21 P...

Page 4: ...ine brought into circulation conforms with the pertinent requirements of the Machinery Directive 2006 42 EC and the EMC Directive directive relating to electromagnetic compatibility 2004 108 EC The following harmonized standards have been applied for the conceptional design of the machine SFS EN ISO 12100 SFS EN ISO 13857 SFS EN ISO 4254 1 The following additional standards and specifications have...

Page 5: ...ation Regular maintenance is the best way to guarantee the efficient and economical performance of the machine Each and every operator must read understand and follow all safety instructions and procedures CUSTOMER FEEDBACK We are happy to receive your opinions and suggestions for improvements by mail or e mail All implemented suggestions for improvements will be rewarded PRODUCT WARRANTY Farmi pr...

Page 6: ... Please read the operating instruc tions carefully before using main tenance or repairing the machine Observe all operating and safety instructions when ever using the machine 1 Familiarize yourself thoroughly with the use operation and controls of the machine and its equip ment before starting 2 Familiarize yourself with the capacities and limitations of the machine and its equipment 3 Do not use...

Page 7: ...s Therefore it is important to take into account all the possible circumstan ces that may arise during operation of the machine The machine s operator must have constant unobstructed visibility of the work area If this is not possible the operator must work with an as sistant 1 Depending on the machine s type it will have diverse safety devices and protectors These are me ant to protect the machin...

Page 8: ...oil has had time to reach its operating temperature SAFETY INSTRUCTIONS FOR HYDRAULIC CIRCUITS 1 Work on hydraulic equipment may only be carried out by professional hydraulic engineers 2 Be cautious when using the equipment in cold conditions 3 Check the machine for leaks Do not use the machine if there is a leak from any system Check all hydraulic hoses particularly those which are bent during us...

Page 9: ...t the manu facturer beforehand and have the suitability of your equipment for the operation with biodegradable oil confirmed by him before such oil is used 16 Store the oil in sealed containers provided by the manufacturer Try to transfer the oil directly from its container into the tank 17 If the oil must be passed through other containers ensure that they are completely clean Caps funnels sieves...

Page 10: ...surface during ope ration 5 Make sure all protective and safety devices of the chipper are installed Never remove any protective device du ring operation 6 As compared to the tractor the chipper must not be lo wered excessively Otherwise the PTO drive shaft connection may loosen during operation 7 It is not permitted to operate the chipper without feed unit or feed hopper 8 The material to be chip...

Page 11: ...CH10 11 STICKERS AND PLATES These plates and stickers must be found on the chipper Replace missing plates or stickers immediately ...

Page 12: ... machine operation please observe the ope rating and safety instructions 40147020 3 40147000 CAUTION Before operation mount the chipper to the 3 point hitch of the tractor CAUTION Before maintenance and repair please turn off the tractor and disconnect the PTO drive shaft CAUTION Before detaching the chipper from the tractor it must be placed on a level surface ...

Page 13: ...ersonal protective equipment 40142080 5 Cutting hazard 40147010 6 Lifting point sticker 41014270 7 SPEED sticker 40141160 Recommended speed range The rated speed must not be exceeded 8 FARMI Forest sticker 9 Sticker 10 ...

Page 14: ...hiking trails as well as in gardening and landscaping A tractor with a performance of 7 5 to 30 kW will suffice as power source However the chipper can also be driven by a separate hydraulic motor Optional equipment for the CH10 Mechanical feed hopper Separate hydraulic motor as power source MAIN COMPONENTS OF THE CH10 1 UPPER CHAMBER 2 LOWER CHAMBER 3 CUTTING DISK 4 KNIFE 5 VERTICAL KNIFE 6 HORIZ...

Page 15: ...pm 540 or 1000 rpm Number of knives 2 pcs Power source tractor or hydraulic motor Mounting 3 point linkage Chipper weight 193 kg 210 kg Disc diameter 550 mm Disk weight 46 kg Discharge pipe turning to two sides Feeder drop spout Sound pressure level SFS EN ISO 4254 1 2014 ISO 11201 2010 Measurement Uncertainty 2 5 dB 104 2 dB A Sound power level ISO 3744 2010 Measurement Uncertainty 5 dB 117 dB A ...

Page 16: ...here people might be SHORTENING THE PTO SHAFT 1 Connect the device to the tractor 2 Measure the distance between the splined shafts Distance A 3 First cut the thicker shaft shield to the correct length 1 Remember to leave at least a 40 mm clearance Then cut a similar length off the profile tube 2 Shorten the other half of the PTO shaft in the same way File off the burr 4 Interconnect the tubes and...

Page 17: ... feed hopper to the chipper using M12x120 and M12x30 hexagon head bolts and lock nuts Lock the feed hopper in its operating position See fig 4 2 Mount the discharge pipe to the chipper using two M10 bolts 3 Mount the chipper on the tractor s 3 point hitch 4 Install the PTO shaft 5 Check that the length of the PTO shaft is correct for different hitch positions Screw Butterfly nut Screw Screw Lock n...

Page 18: ...o foreign objects in the chipper Rotate the shaft to make sure that the cutting disk can rotate freely 7 Make sure that the water drainage holes on the lower chamber are open and that the disk is not fro zen up 8 During operation the chipper must stand on level and hard ground 9 As compared to the tractor the chipper must not be lowered excessively Otherwise the PTO drive shaft connection may loos...

Page 19: ...e disk conti nues rotating like a fly wheel after the PTO is disengaged Please wait until the disk has stopped completely be fore performing any further actions The chipper requires approx 1 minutes to slow down from maximum speed to complete stop 1000 rpm 0 rpm STOPPING A HYDRAULIC MOTOR DRIVEN CHIPPER IMPORTANT When the chipper is driven by the HD 50 it is extremely important to slow the driving...

Page 20: ...d otherwise excessive stress will be exerted on the chipper and self feeding will be impaired FIRE HAZARD Always keep adequate fire fighting equipment on hand when using the chipper Regu larly check the surface temperature of the chipper If the chipper suddenly heats up abnormally stop the chipper and determine the cause of overheating Re gularly check the temperature of the bearings Pay special a...

Page 21: ...he feed hopper to the transport position Screw Butterfly nut MAINTENANCE Before beginning maintenance and repair place the chipper onto level and hard ground and make sure it cannot tip turn off the tractor and disconnect the PTO drive shaft disconnect the hydraulic hoses from the tractor familiarize yourself with the machine specific main tenance and repair instructions In case of doubt please co...

Page 22: ...Tighten the axle nut with a hook spanner until the bearing is tightly on the cone or to 80 Nm However the outer ring of the bearing should turn freely Note the location of the tightening cone on the shaft 11 Bend one claw of the securing ring 3 into a notch on the axle nut 12 Install the other half of the dust cover and end plate on the bearing housing Install the spacer ring 4 on the shaft 13 Low...

Page 23: ...ter ring see Fig 8c Do not force the feeler gauge through the clearance 8 If the clearance exceeds 0 03 mm bend the clawof the securing ring 2 out from the notch on the axle nut 1 9 The bearing is tightened by turning the axle nut clockwise with a 70 mm 2 3 4 hook spanner un til the right clearance is achieved Do not tighten by hammering the axle nut 10 Turn the axle nut clockwise until the notch ...

Page 24: ...ossible and replace it with new grease Do not fill the bearing housing with grease 2 Install the upper bearing housing and tighten to 50 Nm LUBRICATING THE PTO SHAFT Lubricate the PTO shaft prior to operation and regularly as shown in Fig 9 Lubricate the inner surface of the PTO shaft accessed via the outer profile tube Lubricate the shield tubes in wintertime to prevent them from freezing and sti...

Page 25: ...16 2 Check the bearing housing bolts for tightness on both sides 17 11 16 50 36 7 8 3 Check the anvil bolts for tightness 19 12 16 80 58 15 16 4 Check the clearance between knives and vertical anvils 19 3 4 1 2 1 5 mm 0 02 0 06 5 Check the bearings for radial clearance 0 02 0 03 mm 0 008 0 0012 Fig 10 Checklist for tightening and checking clearances ...

Page 26: ...rotor knives or blades OPENING AND REMOVING THE UPPER CHAMBER Remove the M10 mounting bolts of the upper cham ber Swing the upper chamber to the side Remove the M12 pin to release the upper chamber Exercise extreme caution when opening the upper chamber Take appropriate measures to keep the upper chamber from falling down REMOVING THE KNIVES 1 Remove the knife fastening bolts M12 Turn the wrench i...

Page 27: ... sto ne or belt grinder More thorough conditioning is carried out with a surface grinder with the knives removed The grinding angle of the knives is 32 and their honing angle 45 The honing angle is intended to prevent edge breakage See fig 13 The hone angle is ground to a 45 angle with two to three longitudinal strokes using a level sharpening stone Anny burrs can be removed by parallel grinding o...

Page 28: ...he anvils is determined by the amount the knives are sharpened Always check and if necessary adjust the clearance between knives and anvils after a heavy sharpening if the knives were removed for example due to sharpening if new knives are replaced if chip length is adjusted Check the clearance with a feeler gauge 1 Loosen the M12 locking screws A and B of the anvils See fig 18 2 Turn the cutting ...

Page 29: ...Fig 18 Cross section of the disk and knives anvils knife to anvil clearance 1 5 2 0 mm disc vertical anvil horizontal anvil Observe the correct position Nord lock M12 lock washer 2 pcs screw M12x30 DIN933 10 9 ...

Page 30: ...CH10 30 CH10 ...

Page 31: ...25 Screw M10X25 DIN933 88ZN 2 12 52200045 Washer M10 DIN125 58ZN 2 13 52117108 Lock nut M10 DIN985 8ZN 2 14 33620100 Disc 1 15 33620250 Lower chamber 1 16 33620350 Upper chamber 1 17 33620400 Discharge pipe 1 18 33620650 Drop spout 1 18 1 94612082 Extension spring 1 19 43620660 Bearing system 2 20 43620670 Anvil 1 21 43620690 Support for transport 1 22 43620700 Side anvil 1 23 33620850 Mounting fr...

Page 32: ...CH10 32 Part Order no Description Remarks Qty 1 33620070 Disc 1 2 43620080 Knife 2 3 52214269 Lock washer M12 NORD LOCK 4 4 52091839 Screw M12x30 DIN933 10 9ZN 4 DISC COMPLETE ...

Page 33: ...te 1 2 3 Tightener sleeve 1 3 43513360 Spacer ring D90 83X12 7 1 4 54512363 Tapered roller bearing 2 5 54513590 Bearing housing 2 5 1 52401015 Grease nipple AR1 8 1 5 2 Screw M10x50 DIN 931 10 9 2 6 43513350 Spacer ring D90 83X5 4 1 7 52334232 Seal 1 8 43340934 End plate 1 9 52214251 Lock washer M10 NORD LOCK 1 10 52060928 Screw M10X20 DIN933 88 1 11 43341270 Adapter plate if necessary 1 CH10 BEAR...

Page 34: ...CH10 34 1 10 9 8 7 6 5 4 3 1 2 11 19 18 17 16 15 14 13 12 20 21 3 4 3 3 3 2 5 1 5 4 5 3 5 5 5 2 22 1 1 21 BELT TRANSMISSION CH10 I 2 0 ...

Page 35: ... 5 4 43341114 Pin 1 5 5 54511134 Slotted sealed ball bearing 2 6 43341114 Pin 1 7 52063658 Screw M12x120 DIN933 88ZN 1 8 43511950 Pin 1 9 43512050 Adjusting plate 1 10 52090560 Screw M12x50 DIN933 10 9 4 11 52117124 Lock nut M12 DIN985 8ZN 4 12 33621380 Cover plate 1 13 43511780 Cover of the universal shaft 1 14 52060126 Screw M8X20 DIN933 88ZN 4 15 52117082 Lock nut M8 DIN985 8ZN 6 16 43402150 Sp...

Page 36: ...Order no Description Remarks Qty 33620400 Discharge pipe complete 1 1 43510240 Vizor 1 2 94612082 Tension spring 1 3 03514590 Chain 1 4 52117108 Lock nut M10 DIN985 8ZN 2 5 52117082 Lock nut M8 DIN985 8ZN 1 6 52200037 Washer M8 DIN126 58ZN 1 ...

Page 37: ...6001320 Pressure relief valve 80 bar 1 3 52001280 Hexagonal socket head screw M8X35 DIN912 88ZN 4 4 52450020 Coupling 1 2 1 5 52450030 Angle nipple 1 4 1 6 43621330 Hydraulic hose L 1350 2 7 43621340 Hydraulic hose L 1500 1 8 52449220 Quick fitting 1 2 2 33621420 HYDRAULIC MOTOR AND HOSES ACCESSORY ...

Page 38: ...CH10 38 3 4 11 2 8 18 9 12 14 16 17 5 1 6 13 15 CH10 HYDRAULIC CONTROL ACCESSORY ...

Page 39: ...69 Lock washer M12 NORD LOCK 2 8 52063161 Screw M12x50 DIN931 88ZN 6 9 43621370 Motor fastening plate 1 10 11 43621290 Flange 1 12 43621270 Clutch centre 1 13 52001237 Hexagonal socket head screw M12X35 DIN912 12 9 3 14 52001237 Hexagonal socket head screw M12X35 DIN912 12 9 3 15 53621230 Fastener for quick fittings 1 16 52062213 Screw M20X40 DIN933 88ZN 6 17 52117207 Lock nut M20 DIN985 8ZN 6 18 ...

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Page 43: ...ithout the manufacturer s permission insufficient maintenance non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection Repairs will be conducted by Farmi Forest Oy or an authorized expert The warranty is valid only if the bottom part of this page is filled in and returned to the manu facturer within 30 days of receipt of the pr...

Page 44: ...s address Dealer s tel Product and type Serial number Return to the manufacturer Date of delivery _____ _____ 20_____ Dealer Dealer s address Dealer s tel Customer Customer s address Customer s tel E mail Product and type Serial number PRODUCT REGISTRATION FORM ...

Page 45: ...ier Land und Forstmaschinen Werksvertretungen u Import GmbH Am Schönbühl 9 D 92729 Weiherhammer Tel 0049 9605 92433 12 info meier forsttechnik de meier forsttechnik de Germany West Forst und Technik Anröchte GmbH Wachtstrasse 9 11 59609 Anröchte Altengeseke Tel 49 2927 91910 info forst und technik de forst und technik de Hungary Biomassza Magyarország Kft 13 Munkácsy str H 6412 Balotaszállás Tel 3...

Page 46: ...ekarma com tr Farmi Forest representatives Eastern Europe Belarus TIGER Ltd Kozlova Lane 25 17 Minsk 220037 Tel 375 17 237 92 39 tigers tut by tiger by Estonia Melit AP Oü Punane 6 311 13619 Tallinn Tel 372 6384 336 info melit ee melit ee Latvia Sia Heta Izstāžu komplekss RĀMAVA Vadlauči Ķekavas novads LV 1076 Riga Tel 371 29400713 info heta apollo lv heta lv Lithuania UAB MMC Forest Plungés g 43 ...

Page 47: ...as gmail com sweca com Mexico Gafmex Grupo Acción Forestal Carretera Federal México Cuenavaca KM 63 3 Col EI Mirador 62510 Huitzilac Tel 52 777 311 7248 contacto gafmex com gafmex com USA Northeast Implement 460 Halsey Valley Rd Spencer N Y 14883 Tel 888 589 6160 northeastimplement com Ile de la Reunion Foucque Materiels 1 Rue de l adour 97441 Sainte Suzanne Tel 02 62 46 28 24 Fax 02 62 46 21 85 f...

Page 48: ...Farmi Forest Ahmolantie 6 74510 IISALMI FINLAND 358 0 17 832 4400 info farmiforest fi ...

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