Timberwolf TW 230VTR Скачать руководство пользователя страница 18

TW 230VTR

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SERVICE INSTRUCTIONS

C190-0113

01.07.2019

Rev: 4.0 

The battery is located in the control tower. 

1

Remove the negative lead first and then the positive 

2

lead. 

Clean, charge and/or top up the battery as required. 

3

Refitting is the reverse of removal.  Apply a smear of 

4

vaseline to the terminals to prevent corrosion.

SAFE LIFTING & SECURING DOWN OF THE CHIPPER

 

The lifting eye is designed to lift the machine’s weight only.  Do not use hoist hook 
directly on the lifting eye, use a correctly rated safety shackle.  Inspect the lifting eye 
prior to each use - DO NOT USE LIFTING EYE IF DAMAGED. Maximum lift weight is 
1350kg, as indicated on the machine.

BATTERY REMOVAL AND MAINTENANCE

CHECK FITTINGS

 

The Timberwolf TW 230VTR is subject to large vibrations during the normal course of operation. Consequently there is 
always a possibility that nuts and bolts will work themselves loose.  It is important that periodic checks are made to 
ensure the security of all fasteners.  Fasteners should be tightened using a torque wrench to the required torque (see 
below). 

Uncalibrated torque wrenches can be inaccurate by as much as 25%. It is therefore essential that a calibrated 

torque wrench is used to achieve the tightening torques listed below.

WARNING 

REFER TO THE BATTERY SAFETY SECTION 

ON PAGES 18.

SAFE MAINTENANCE 

WARNING 

ALWAYS IMMOBILISE THE ENGINE BEFORE 

UNDERTAKING ANY MAINTENANCE WORK 

ON THE CHIPPER BY REMOVING THE KEY 

AND DISCONNECTING THE BATTERY.  

ENSURE THE CHIPPER IS STABLE BEFORE 

PERFORMING ANY MAINTENANCE.

Handle blades with extreme caution to avoid injury.  

Gloves should always be worn when handling the cutter 
blades. 

The drive belts should be connected while changing 

blades, as this will restrict sudden movement of the 
rotor. 

The major components of this machine are heavy.  

Lifting equipment must be used for disassembly.              

 

Clean machines are safer and easier to service. 

Avoid contact with hazardous materials.

The method of securing the chipper can vary 
depending on the type of carrier and position of 
tie down points available on the carrier. 
Timberwolf recommend where possible to secure 
machine to carrier using correctly rated ratchet 
straps directly lashing from 4 points on the inner 
(a) or outer (b) track frame and over the tracks to 
the carrier lashing points as shown. 

Securing a Timberwolf chipper ready for 
transport must be carried out by competent 
qualified personnel. Failure to observe this 
procedure could result in chassis and/or 
undercarriage damage.

5000kgs x 50mm wide 

(minimum) ratchet strap

SPARES 

Only fit genuine Timberwolf replacement blades, screws and chipper spares.  Failure to do so will result in the 
invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life.   

b

a

                                                  

Size                            Pitch                         Head                     Torque Ib ft

Torque Nm   

Blade Bolts                              M16                       Standard                 24mm Hex                      125                       170 
Anvil Bolts                               M12                       Standard                 M12 Cap                           65                          88 
General                                    M8                         Standard                 13 mm Hex                       20                          27 
General                                    M10                       Standard                 17 mm Hex                       45                          61 
General                                    M12                       Standard                 19 mm Hex                       65                          88 
Bung in Fuel Tank                    3/8” BSP                 -                               22 mm Hex                       15                          20 

Содержание TW 230VTR

Страница 1: ...timberwolf uk com TW 230VTR WOOD CHIPPER UKINSTRUCTION MANUAL...

Страница 2: ...ght Timberwolf Ltd 2017 The content of this publication may not be copied reproduced republished posted broadcast transmitted or used in any way in any medium without the written permission of Timberw...

Страница 3: ...CTIONS 15 Service Schedule 15 Safe Maintenance 16 Safe Lifting and Securing Down of the Chipper 16 Spares 16 Battery Removal and Maintenance 16 Check Fittings 16 Hazardous Materials and End of Machine...

Страница 4: ...ces Timberwolf s policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their accessories Timberwolf reserves the right to make changes at any...

Страница 5: ...erlocking switch disengages the engine when the hatch is opened to stop the chipper running Engine Bay Side Panels Protects the user from rotational parts e g belts and pulleys hot surfaces and engine...

Страница 6: ...EL TANK BELT TENSION ADJUSTER IN LINE FUEL FILTER DIRECTIONAL CONTROL VALVE HYDRAULIC OIL FILTER ROTOR FAN SECTION x4 ROTOR PULLEY DRIVE PULLEY CUTTER BLADE x2 GREASING PANEL JACK TOP ROLLER SLIDE CON...

Страница 7: ...cted away from any area the general public have access to Hazardous material Some species of trees and bushes are poisonous The chipping action can produce vapour spray and dust that can irritate the...

Страница 8: ...e buildings 93 3 dB 95 2 dB 96 3 dB 96 6 dB R 4 metres Guaranteed Sound Power 120dB A 101 5 dB 96 8 dB As required by Annex III of Directive 2000 14 EC Noise Emission in the environment by equipment f...

Страница 9: ...to rotating the shaft 20 to 30 ml of engine oil should be poured onto the bearing liner x Every 3 months inspect the machine as per 1 month column x x Clean out and drain all lubrication lines includ...

Страница 10: ...check all fasteners If necessary retighten as described within this manual Ensure discharge tube is correctly fastened free of objects or blockages and rotates around its pivot without being directed...

Страница 11: ...otor speed is high enough BLUE FEED CONTROL reverse feed allows you to back material out of the rollers The rollers will only turn in reverse as long as you keep pressing the feed control AUTO CONTROL...

Страница 12: ...ver is operated see diagram below This is located on the driving control panel see parts locator on page 3 It is clearly marked When Track mode is selected the two track control valves may be operated...

Страница 13: ...age starter motor Release key once engine starts Do not engage starter motor for more than 20 seconds allow one minute before attempting to start Investigate reasons for failure to start Refer to Trou...

Страница 14: ...e feed tray and lower Perform the before using the chipper tests see page 11 Press the green feed control The rollers will commence turning Stand to one side of the feed funnel Proceed to feed materia...

Страница 15: ...e will be drastically reduced by feeding the machine with stony sandy or muddy material As the blade becomes blunt performance is reduced With increased stress and load on the machine the chips will b...

Страница 16: ...tension belts guidelines Ensure machine is off and keys removed Broken rotor paddles Inspect paddles replace broken missing paddle Ensure machine is off and keys removed Call engineer for repair Roto...

Страница 17: ...se slides WEEKLY DEPENDING ON WORKING ENVIRONMENT Check safety bar mechanism Check for tightness all nuts bolts and fastenings making sure nothing has worked loose Grease discharge flange Check tensio...

Страница 18: ...MOVING THE KEY AND DISCONNECTING THE BATTERY ENSURE THE CHIPPER IS STABLE BEFORE PERFORMING ANY MAINTENANCE Handle blades with extreme caution to avoid injury Gloves should always be worn when handlin...

Страница 19: ...laws End of Machine Life Follow these guidelines using approved local waste and disposal agencies for recycled materials according to applicable Health Safety and Environmental laws Position the machi...

Страница 20: ...age has stopped rising for two hours 5 Maintenance Keep the battery clean and dry Use a moist anti static cloth only to wipe the battery otherwise there is a danger of explosion Do not open the batter...

Страница 21: ...se only genuine Timberwolf nuts and washers as they are of a higher grade than normally stocked at fastener factories Failure to use the appropriate grade nuts or washers may result in damage injury o...

Страница 22: ...ed check the tension every 2 3 hours and adjust until the tension remains constant Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty Remove the dischar...

Страница 23: ...f slider DO NOT USE GRAPHITE BASED GREASE Replace rotor housing blade access hatch then top guard Refit nuts 6 and washers Refit battery leads 7 1 Locate the greasing panel 1 Apply 4 pumps of grease t...

Страница 24: ...e four slider bars with 2 general purpose grease DO NOT USE GRAPHITE BASED GREASE Retract the tracks fully 3 Cycle tracks in and out two more times 4 2 LUBRICATE VARIABLE TRACK BASE SLIDES 1 4 TRACK B...

Страница 25: ...caused by compression fatigue of the rubber due to the weight of the wheel combined with operation on sandy terrain or repeated sudden changes in direction Abrasion of the carved profile may be cause...

Страница 26: ...rease under pressure and possible injury to the machine operator Remove gravel or mud when they are jammed between the sprocket and the track link before loosening the track Locate grease nipple under...

Страница 27: ...ening procedures on 5 page 24 Set the tracked undercarriage on the ground 6 CHECKING SPROCKET WEAR Measuring wear on sprocket and driving gear teeth is one of the most difficult measurements to be don...

Страница 28: ...achines come with peace of mind built in Our no nonsense warranty is your guarantee of your Timberwolf wood chipper not letting you down Your warranty statement is included in your manual pack Please...

Страница 29: ...TW 230VTR 27 65 DECLARATION OF CONFORMITY C190 0113 01 07 2019 Rev 4 0...

Страница 30: ...TW 230VTR 28 65 IDENTIFICATION PLATE C190 0113 01 07 2019 Rev 4 0 EXAM PLE...

Страница 31: ...eye Use correctly rated safety shackle only through lifting eye Lifting eye to be inspected every 6 months or before each use Always visually inspect lifting eye prior to each use Do not use lifting...

Страница 32: ...d Failure to comply may result in serious inury or damage Tracking speeds Danger Autofeed system fitted Rollers may turn without warning When the engine is switched off the rollers will turn during th...

Страница 33: ...TW 230VTR 31 65 ELECTRICAL PARTS LOCATOR C190 0113 01 07 2019 Rev 4 0...

Страница 34: ...WITH WHITE TRACER O Y ORANGE WITH YELLOW TRACER B R 35 1mm SP 2 SP 2 SP 2 SP 1 SP 1 SP 1 SP 1 SP 6 SP 1 SP 1 SP 1 SP 1 SP 1 SP 1 SP 5 SP 4 SP 4 SP 4 GLOW PLUGS PULL HOLD 2 1 ALTERNATOR ROTOR O P STAR...

Страница 35: ...TW 230VTR 33 65 HYDRAULIC LAYOUT C190 0113 01 07 2019 Rev 4 0...

Страница 36: ...r s manual 6 Tension gauges are available from Timberwolf spares quoting part no 18091 Rotor Pulley Engine Pulley Belt Tensioner Engine Pulley Pump Pulley ROTOR BELTS PUMP BELTS Tips on belt tightenin...

Страница 37: ...delivery check Inspected by Date Hours Invoice number Signature Next service due Authorised dealer stamp 50 HOUR WARRANTY SERVICE CHECK Date Hours Invoice number Signature Next service due Authorised...

Страница 38: ...r Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer...

Страница 39: ...AND MANIFOLD 58 ROLLER BOX 59 ROLLER SLIDES 60 ROTOR 61 ROTOR HOUSING 62 OPTIONAL WINCH SOCKET AND IN LINE FILTER ASSEMBLIES 63 DECALS 64 THE FOLLOWING ILLUSTRATIONS ARE FOR PARTS IDENTIFICATION ONLY...

Страница 40: ...TW 230VTR 38 65 C190 0112 17 07 2019 Rev 3 0...

Страница 41: ...39 65 C190 0112 17 07 2019 Rev 3 0 TW 230VTR...

Страница 42: ...TW 230VTR 40 65 C190 0112 17 07 2019 Rev 3 0...

Страница 43: ...41 65 C190 0112 17 07 2019 Rev 3 0 TW 230VTR...

Страница 44: ...TW 230VTR 42 65 C190 0112 17 07 2019 Rev 3 0...

Страница 45: ...TW 230VTR 43 65 C190 0112 17 07 2019 Rev 3 0...

Страница 46: ...TW 230VTR 44 65 C190 0112 17 07 2019 Rev 3 0...

Страница 47: ...TW 230VTR 45 65 C190 0112 17 07 2019 Rev 3 0...

Страница 48: ...TW 230VTR 46 65 C190 0112 17 07 2019 Rev 3 0...

Страница 49: ...47 65 C190 0112 17 07 2019 Rev 3 0 TW 230VTR...

Страница 50: ...oom 1 2 P 2133 Main Engine Loom 1 3 P 2135 Funnel Safety Switch Loom 1 4 P 2048 1 2 Speed Loom 1 Item Part No Part Name Q ty 5 P 2049 Control Tower 12 VoltAux Power Loom 1 6 1375 VEBattery Cable 1 7 1...

Страница 51: ...TW 230VTR 49 65 C190 0112 17 07 2019 Rev 3 0...

Страница 52: ...TW 230VTR 50 65 C190 0112 17 07 2019 Rev 3 0...

Страница 53: ...TW 230VTR 51 65 C190 0112 17 07 2019 Rev 3 0...

Страница 54: ...TW 230VTR 52 65 C190 0112 17 07 2019 Rev 3 0 Kit No P2821...

Страница 55: ...TW 230VTR 53 65 C190 0112 17 07 2019 Rev 3 0...

Страница 56: ...54 65 C190 0112 17 07 2019 Rev 3 0 TW 230VTR...

Страница 57: ...TW 230VTR 55 65 C190 0112 17 07 2019 Rev 3 0...

Страница 58: ...TW 230VTR 56 65 C190 0112 17 07 2019 Rev 3 0...

Страница 59: ...TW 230VTR 57 65 C190 0112 17 07 2019 Rev 3 0...

Страница 60: ...TW 230VTR 58 65 C190 0112 17 07 2019 Rev 3 0...

Страница 61: ...TW 230VTR 59 65 C190 0112 17 07 2019 Rev 3 0...

Страница 62: ...TW 230VTR 60 65 C190 0112 17 07 2019 Rev 3 0...

Страница 63: ...61 65 C190 0112 17 07 2019 Rev 3 0 TW 230VTR...

Страница 64: ...62 65 C190 0112 17 07 2019 Rev 3 0 TW 230VTR...

Страница 65: ...63 65 C190 0112 17 07 2019 Rev 3 0 TW 230VTR SUPPLIED WITH WINCH KIT P2030 P0002390...

Страница 66: ...17 07 2019 Rev 3 0 TW 230VTR P656 P653 1363 18393 P650 616 617 P654 3015 17450 P2100 2950 P1301 1746 19518 P637 1 3 5 0 K G M AX P2689 P2282 P2281 x 8 Inside outside of tracks C192 0112 18653 19517 P...

Страница 67: ...TW 230VTR 3022 P637 P1812 670 P655 1399 X2 18008 1661 P691 1662 2949 98 db L Aeq 2801 2800 L WA 120 db 1522 0 1 2 P2100 P652 3059 P637 TO GO ON RELAYS P1811 Engine safety Forward latch Speed Switch 1...

Страница 68: ...timberwolf uk com Timberwolf Ltd Wood Chippers Shredders Tomo Industrial Estate Stowmarket Suffolk IP14 5AY United Kingdom T 44 1449 765800 E info timberwolf uk com W timberwolf uk com...

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