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OPERATING INSTRUCTIONS

12

STARTING TO CHIP

WARNING

Do not use or attempt to start the chipper without the protective guarding
and discharge unit securely in place.  Failure to do so may result in per-
sonal injury or loss of life

.

!

!

Always be aware that what you are putting into the chipper must come out.  If the chips stop coming
out of the discharge tube but the chipper is taking material in - STOP IMMEDIATELY.  Continuing to
feed material into a blocked machine may cause damage and will make it difficult to clear. 

If the chipper becomes blocked, proceed as follows:

STOP

the engine and remove the ignition keys. 

REMOVE

the discharge tube.  Check that it is clear.

WEARING

gloves, reach into the rotor housing and scoop out the majority of the debris 

causing the blockage.

REPLACE 

the discharge tube.

RESTART

the engine and increase to full speed.

ALLOW

machine time to clear excess chips still remaining in rotor housing before you 

continue feeding brushwood.  Feed in a small piece of wood while watching to make sure 
that it comes out of the discharge.  If this does not clear it, repeat the process and carefully 
inspect the discharge tube to find any obstruction.

NOTE

Continuing to feed the chipper with brushwood once it has become blocked will cause the chipper to
compact the chips in the rotor housing and it will be difficult and time consuming to clear.

AVOID THIS SITUATION - WATCH THE DISCHARGE TUBE AT ALL TIMES. 

!

!

WARNING

Do not reach into the rotor housing with unprotected hands. There are sharp
blades and any small movement of the rotor may cause serious injury.

CHECK

that the chipper is running smoothly.

RELEASE

the catches on the feed tray and

lower.  Pull to release the red stop button. 

PERFORM

the “before using the chipper”

tests (see page 11).

PRESS

the green control button.  The

rollers will commence turning. 

STAND

to one side of the feed funnel.

PROCEED

to feed material into the feed

funnel. 

CHIPPING

Wood up to the recommended diameter can be fed into the feed funnel.  Put the butt end in first and
engage it with the feed rollers.  The hydraulic feed rollers will pull the branch into the machine quite
quickly.  Large diameter material will have its feed rate automatically controlled by the no stress unit.

Sometimes a piece of wood that is a particularly awkward shape is too strong for the feed rollers to
break.  This will cause the top roller to either bounce up and down on the wood, or both rollers to stall.
If this occurs, press the

BLUE REVERSE

button until the material has been released.  Pull the 

material out of the feed funnel and trim it so the chipper can handle it.

Both feed rollers should always turn at the same speed.  If one or both rollers stop or suddenly slow
down it may be that a piece of wood has become stuck behind one of the rollers.  If this occurs, press
the 

BLUE REVERSE

button and hold for 2 seconds - then repress 

GREEN FEED

button.  This should

enable the rollers to free the offending piece of material and continue rotating at the correct speed.  If
the rollers continue to stall in the 'forward feed' or 'reverse feed' position push the 

RED STOP 

BUTTON

, turn the engine off, remove the ignition key and investigate.

BLOCKAGES

Содержание TW 125PH

Страница 1: ...re Starting 10 Before Using the Chipper 11 Starting the Engine 11 Stopping the Engine 11 Starting to Chip 12 Chipping 12 Blockages 12 SERVICE INSTRUCTIONS 13 Service Schedule 14 Engine Servicing 15 Sa...

Страница 2: ...are adequately trained for operating this machine especially with regard to safe working practices Timberwolf s policy of constantly improving their products may involve major or minor changes to the...

Страница 3: ...r hour 1600 mm DIMENSIONS 2270 mm 3165mm 2625mm with feed tray folded 1335 mm PURPOSE OF MACHINE TIMBERWOLF TW 125PH SPECIFICATION Engine type Honda v twin petrol Maximum power 14 9kW 20hp Cooling met...

Страница 4: ...PARTS LOCATOR 3 SAFETY BAR FEED TRAY FUNNEL ROLLER BOX COVER DISCHARGE BUCKET DISCHARGE TUBE SPARE WHEEL BELT GUARD ROTOR HOUSING DISCHARGE CLAMP NUTS LIGHT BOARD CONTROL BOX BATTERY BOX COVER ENGINE...

Страница 5: ...KAWAY CABLE BATTERY FAN SECTION x2 HYDRAULIC OIL TANK TOW HEAD CUTTER BLADE x2 ROTOR DRIVE PULLEY FUEL TANK HYDRAULIC PUMP HYDRAULIC PUMP BELT ADJUSTER ENGINE SHAFT BELT TENSION ADJUSTER ENGINE PULLEY...

Страница 6: ...spray and dust that can irritate the skin This may lead to respiratory problems or even cause serious poisoning Check the material to be chipped before you start Avoid confined spaces and use a facema...

Страница 7: ...ver the machine is to be left unattended ALWAYS check the machine is well supported and cannot move ALWAYS operate the chipper with the engine set to maximum speed when chipping ALWAYS check visually...

Страница 8: ...r protection at all times to prevent possible damage to hearing All persons within a 4 metre radius must also wear good quality ear protection 93 3 dB 95 2 dB 96 3 dB 96 6 dB R 4 metres Guaranteed Sou...

Страница 9: ...should snap into place on the ball hitch If it doesn t repeat previous 2 steps WIND jockey wheel up until fully retracted and the jockey wheel frame is seated in its notch on the stem The chipper weig...

Страница 10: ...again by pressing either the GREEN FEED or BLUE REVERSE control buttons RED SAFETY BAR TEST To ensure the safety bar is always operational it must be activated once before each work session The roller...

Страница 11: ...hare the machine is ready to chip When the machine is not in use for short periods of time move the lever to the idle position tortoise or turn off completely FAST SLOW O 1 OFF ON START PETROL TANK IN...

Страница 12: ...LERS SHOULD NOT TURN PULL TO RESET THE RED BUTTON THE MACHINE IS READY TO USE 1 PRESS THE RED BAR TO POWER THE CONTROL SYSTEM WITH THE ENGINE RUNNING AT FULL SPEED STOPPING THE ENGINE SET engine to id...

Страница 13: ...hands There are sharp blades and any small movement of the rotor may cause serious injury CHECK that the chipper is running smoothly RELEASE the catches on the feed tray and lower Pull to release the...

Страница 14: ...TS OF TOTAL SERVICE AND MAINTENANCE OF TIMBERWOLF WOOD CHIPPERS YOU ARE STRONGLY ADVISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS TIMBERWOLF ACCE...

Страница 15: ...e electrical wiring Replace hydraulic oil filter every year or 100 hours after service or repair work to the hydraulic system Replace hydraulic oil Axle maintenance Tow head maintenance Daily Check 25...

Страница 16: ...nd then the positive lead 3 Clean charge and or top up the battery as required 4 Refitting is the reverse of removal Apply a smear of petroleum jelly to the terminals to prevent corrosion The Timberwo...

Страница 17: ...transport Never dispose of old batteries in household waste BATTERY SAFETY INFORMATION Product name Copper Ease Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits...

Страница 18: ...lead of the negative terminal first Ensure good ventilation Use suitable direct current chargers only Connect the positive terminal of the battery to the positive output of the charger Connect the neg...

Страница 19: ...place any damaged screws with new and coat each screw with copperslip over the whole of the thread 12 Retighten each screw to 60Nm 45lbs ft NOTE This torque setting is vitally important to ensure your...

Страница 20: ...uts on the under side of the chassis and slacken using a 19 mm socket spanner 3 Adjust the M8 bolt on the outside plate until the desired tension is achieved For instructions on checking belt tension...

Страница 21: ...se with a brush to each slide on roller box and on inner cheeks of slider DO NOT USE GRAPHITE BASED GREASE 7 NOTE Rollerbox slide weighs in excess of 20kg Remove wedge lower roller box slide and repla...

Страница 22: ...formance of the required maintenance listed in your Environmental Manufacturing LLP instruction manual In the event of a failure the Environmental Manufacturing LLP authorised Timberwolf dealer is to...

Страница 23: ...CERTIFICATE OF CONFORMITY 22...

Страница 24: ...IDENTIFICATION PLATE 23 EXAMPLE The identification plate is normally located on the nearside chassis beam close to the tow hitch see page 2...

Страница 25: ...YE LIFTING EYE TO BE INSPECTED EVERY 6 MONTHS OR BEFORE EACH USE ALWAYS VISUALLY INSPECT LIFTING EYE PRIOR TO EACH USE DO NOT USE LIFTING EYE IF DAMAGED ATTENTION CLEAN UNDER BLADES BEFORE REFITTING O...

Страница 26: ...TO REDUCE EXPOSURE TO NOISE DUST AND RISK FROM EJECTED PARTICLES DO NOT USE THIS MACHINE WITHOUT THE DISCHARGE UNIT FITTED FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY OR DAMAGE STOP ENGINE AND REMO...

Страница 27: ...ELECTRICAL DETAIL 26...

Страница 28: ...ACER BL O BLUE WITH ORANGE TRACER O BL BL R Part No 1406 Part No 1407 SPLIT TO SAFETY SWITCH N O N C N C N C N O N O N C INDUCTIVE SPD SIGNAL ENGINE BL R BL R RELAY FWD 86 30 87a 85 87 RELAY SAFETY 86...

Страница 29: ...HYDRAULIC LAYOUT 28 HY323 MOTOR MOTOR PUMP TANK HY1422 HY1423 HY1421 HY2750 HY1420 FILTER DCV...

Страница 30: ...blank...

Страница 31: ...L LAYOUT 36 ENGINE 37 FUNNEL 38 HYDRAULICS 39 ROLLER BOX 40 ROTOR 41 ROTOR HOUSING 42 V BELT TENSIONING TABLE 43 The following illustrations are for parts identification only The removal or fitting of...

Страница 32: ...avy Washer 1 3 0491 Bearing 6205 2 4 0411M Pulley 1 5 0472M Pulley Boss 1 6 N A to purchase Slider 1 7 0469MS Slider Block 1 8 1342PS End Plate 1 9 made in production Washer 1 10 0476 Plain M8 Nut 1 1...

Страница 33: ...uard Support 2 25 17505 Axle 1 26 1374 Fuel Tank Cap 1 27 18962PB Prop Support 1 28 0360 M10 25 Bolt 8 29 0839 M10 C Washer 28 30 0709 M6 C Washer 11 31 0712 M8 C Washer 14 32 0431 M12 40 Bolt 4 33 07...

Страница 34: ...Mount 2 11 2804 Bush M10 Top Hat 4 12 2807 AV Mount 20 x 16 2 Item Part No Part Name Q ty 13 0857 M5 A Washer 2 14 18103 M5 8 Pan Pozi 2 15 18168 M4 35 Pan Pozi 4 16 1348 Limit Switch 2 17 18100 M4 Wa...

Страница 35: ...quare 1 6 0430 M12 35 Cup Square 1 7 0134 Black Handle Grip 1 8 1649MS Discharge Clamp Handle 1 9 4109M M16 Clamp Nut 1 10 4131 Roll Pin 1 11 0434 M16 70 Hex Bolt 1 12 1354 M16 C Washer 1 13 2837M Cla...

Страница 36: ...ey 200 X 3 SPA 1 7 0310 Belt 1060 3 8 0983MS Pulley 139 X 1 SPA 1 Item Part No Part Name Q ty 9 1028S Trigger 1 10 0709 M6 C Washer 3 11 1236 M6 20 Bolt 3 12 4344 M10 30 Washer 1 13 0408 Bush 2012 1 1...

Страница 37: ...m 1 2 1407 Control Box Loom 1 3 1638 No Stress Sensor 1 4 3063 VE Battery Cable 1 5 3064 VEBattery Cable 1 Item Part No Part Name Q ty 6 17398 No Stress Loom 1 7 1401 Honda Adapter 1 8 0368 Battery 1...

Страница 38: ...t 2 6 0712 M8 C Washer 2 7 0839 M10 C Washer 8 8 1252 M10 50 Bolt 2 9 0277 M12 25 Bolt 2 Item Part No Part Name Q ty 10 4211F Muffler 1 11 supp d with engine M8 Nut 4 12 0702 M12 A Washer 2 13 1426 Oi...

Страница 39: ...Nylon Pistons 2 14 4342 M8 30 Csk Soc 1 15 4018S Pin Bracket 2 16 0712 M8 C Washer 8 17 1603 Die Springs 2 18 1605M Stainless Spacer 2 19 1599FR Bearing Washer 2 Item Part No Part Name Q ty 20 1570 S...

Страница 40: ...3 4295 3 8 Hose Bottom Motor to DCV 1 14 0211 3 8 BSP Plug 1 Item Part No Part Name Q ty 15 1703 Hydraulic Tank 1 16 1413 Tank Top Filter 1 17 0323 3 8 Hose Top Motor to Btm Motor 1 18 0766 3 4 3 4 BS...

Страница 41: ...o Part Name Q ty 26 0788 Plastic Bush 2 27 1362M Roller Body 2 28 0325M Roller Blade 12 29 0428 M12 30 Csk Soc 28 30 1361 Drive Spline 2 31 0386M M10 30 Cap Screw 5 32 18070 Roller Box Spring 2 33 029...

Страница 42: ...20 Thou Shim As Req d 8 0701 M10 A Washer 6 9 0900 M10 20 Star Cap Screw 6 Item Part No Part Name Q ty 10 083MH Cutter Blade 4 2 11 18275M Blade Pocket 2 12 0386 M10 30 Cap Screw 6 13 1571 Fan Section...

Страница 43: ...ver 1 16 0709 M6 C Washer 4 Item Part No Part Name Q ty 17 0348 M6 20 Pozi Pan 2 18 1416P Sensor Clamp 1 19 0438 M6 16 Pozi Pan 2 20 1410FO Inner Guard 1 21 18444FO Rotor Housing 1 22 0644 M12 P Nyloc...

Страница 44: ...EXTENDED BELT SPAN LENGTHS ON THE 250DH S425 S426 SHREDDER THE FORCE READINGS ARE INCREASED BY 0 5Kgf OVER THE DESIGN IQ OUTPUTS Force reading Kgf New belt Used belt TW MODEL No PUMP BELT Used belt Fo...

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