1
Full-Automatic Nucleic Acid Extraction
System GeneRotex 96
Service Manual
Ｃｏｐｙｒｉｇｈｔ ＠Ｔｉａｎｌｏｎｇ Ｓｃｉｅｎｃｅ
Страница 1: ...Extraction System GeneRotex 96 Service Manual Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｃ ｏ ｐ ｙ ｒ ｉ Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ ...
Страница 2: ... notice Tianlong reserves the right to change the product specifications without prior notice Statement Tianlong does not make any form of guarantee for this manual including but not limited to the implied guarantee of marketability and suitability for a specific purpose Tianlong is only responsible for the safety reliability and performance of the instrument under the following conditions Assembl...
Страница 3: ...ng causes including but not limited to Improper use replacement of accessories unauthorized by Tianlong or repair of equipment by the personnel unauthorized by Tianlong After sales Service Unit Xi an Tianlong Technology Co Ltd Address No 389 Zhuhong Road Xi an National Economic and Technological Development Zone Postal code 710018 Service hotline 400 606 1686 86 29 82683675 Copyright Information T...
Страница 4: ...nment and Power Inspection 12 3 2 2 Appearance and Configuration Inspection 13 3 3 Installation Procedure 13 3 3 1Unpacking 13 3 3 2 Instrument Installation 16 3 4 Performance Test 17 3 4 1 Reagents and Tools Preparation 17 3 4 2 Test Items and Procedure 18 Chapter 4 Troubleshooting 19 4 1 LCD Abnormality Screen Scratch Screen Reversal and Contact Failure etc 20 4 2 Reset Failure and Position Over...
Страница 5: ...ols and marks used in the manual and on the instrument 1 1 General Safety and Precautions Caution The operator shall not disassemble the instrument replace the components or debug the instrument without our authorization If the above operations are required they must be approved by us and then completed by professionals Caution Please avoid bumping against and damaging the instrument Handle with c...
Страница 6: ...ing with others Lifting the instrument improperly may result in the physical injury pain or damage to the instrument Ban Do not touch the power plug power cord or switch with wet hand Hot surface During the operation of the instrument the sample module in the sample compartment may be hot During the test and immediately after the test do not directly touch the sample module with your hand or any b...
Страница 7: ...is 250V 10A and the fuse is placed in a spare box at the power socket at the rear of the instrument Using an inappropriate fuse may damage the wiring system of the instrument and cause a fire Before turning on the power switch of the instrument please check to make sure that the fuse has been installed correctly Caution To avoid the risk of fire for a long time please use the correct type of fuse ...
Страница 8: ...ohazard This instrument shall be treated as a waste with biological contamination risk during disposal Before reuse recycling or disposal the instrument shall be cleaned including cleaning disinfection and or sterilization This instrument shall be disposed of in accordance with relevant local or national regulations Biohazard If the liquid samples overflow during any operation appropriate disinfec...
Страница 9: ...acid extraction system can quickly extract the DNA and RNA in animal and plant tissues blood body fluids and criminal materials 2 2 Product Composition and Structure 2 2 1 Product Composition This product is mainly composed of temperature control module rotating module magnetic attraction module circuit control module power supply module enclosure man machine interaction module and software 2 2 2 ...
Страница 10: ... functions 1 Heat emission hole on the back 2 Three in one switch 3 UV lamp door 4 USB interface 1 2 4 3 Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｃ ｏ ｐ ｙ ｒ ｉ Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ ...
Страница 11: ... plate positioning block 11 Push rod slide way 12 Horizontal pushing belt wheel cover plate 2 3 Conventional Parameters 1 Product specification 490mm L 510mm W 480mm H Weight 45 Kg 2 Packing specification 700mm L 660mm W 580mm H Weight 55 Kg 3 Communication interface USB interface 2 1 3 4 10 9 7 6 5 11 8 12 Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ...
Страница 12: ...l into the soft cushion and block the cooling fan below the instrument f Do not place the instrument close to the wall or stack other objects behind the instrument to avoid affecting the heat dissipation of the instrument g The instrument shall be placed at a location where the power cord is easily plugged and unplugged and away from people passing by to prevent someone from tripping over the powe...
Страница 13: ...ries are consistent with the packing list d Check if the accompanying documents user manual and certificate etc of the instrument are complete After the inspection record the corresponding conditions in the Acceptance Report of Installation and Acceptance of Nucleic Acid Extraction System 3 3 Installation Procedure 3 3 1Unpacking The transportation package of this product is a whole equipment cart...
Страница 14: ... both sides of the instrument packing container and remove the upper part of the packing container as shown in Figures c and d Step 3 Remove the protective foam at the top of the instrument and take out the instrument of the packing container as shown in Figure e Step 4 Remove the dust guard of the instrument body hold the left and right sides of the instrument and place the instrument on a plane ...
Страница 15: ...rument please carefully check the integrity of the product packaging If there are defects collisions or water logging marks please contact the Transportation Department or us to solve the specific matters a b d c e f Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｃ ｏ ｐ ｙ ｒ ｉ Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ...
Страница 16: ...l be taken to avoid damage When lifting the instrument place your hands on the bottom of both sides to carry it 3 3 2 Instrument Installation Removal of Instrument Transportation Lock After the instrument is properly placed on the laboratory bench do not directly power on the instrument Please follow the instructions to remove the transportation lock before running the instrument The specific oper...
Страница 17: ...ther the instrument will provide the reminder incorrect placement of stirring sleeve before running if the stirring sleeve is not placed at the column 2 8 2 Whether the loading and unloading of stirring sleeve are normal and whether the stirring sleeve is damaged 3 Whether the heating strip can reach the set temperature in the set time 3 4 1 Reagents and Tools Preparation Reagents Preparation Befo...
Страница 18: ...gure 3 6 Deep Hole Plate Reminder Ensure that columns 2 and 8 of each deep hole plate are provided with the stirring sleeves and the deep hole plate is not inclined and does not float Otherwise the risks of the instrument such as operation abnormality stirring sleeve rotating sleeve damage and magnetic bar rupture may be caused and the experimental results will be affected Running Test 1 Click the...
Страница 19: ...ll remove the 6 bolts on both sides of the back panel and 1 bolt below the left and right side panels to remove the left and right shells Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｃ ｏ ｐ ｙ ｒ ｉ Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ ...
Страница 20: ...ctric switch interface close to the horizontal pushing motor on the base plate Another photoelectric switch interface on the base plate UV power cord interface Lifting left photoelectric switch zero interface Lifting right photoelectric switch negative pole limit interface Lead screw motor interface of lifting door Lifting motor interface Network cable interface CAN wire interface of main control ...
Страница 21: ...ectric switch can sense each other 2 Insert and extract the power cord of horizontal pushing motor and photoelectric switch wire of horizontal pushing motor again restart the instrument to check whether the horizontal pushing motor runs whether the experiment module runs and check whether 2 red indicators of horizontal pushing photoelectric switch wire are normally on and whether the fault exists ...
Страница 22: ...he back panel replace the faulty components with new ones and re route the wires according to the original wiring position as shown in the figure below 3 If there is a small amount of displacement in the experiment module it means that the connection between the horizontal pushing motor and the motor synchronous belt pulley is loose Remove the motor base from the bottom plate and re lock the motor...
Страница 23: ... horizontal pushing motor column click the test button at the hole 2 position and run the heating module to the corresponding position 3 Select the lifting motor column click the test button at the top of the stirring sleeve and run to the corresponding position 4 Check whether the stirring sleeve is aligned to the rotating sleeve from both sides of the instrument If not slightly adjust the positi...
Страница 24: ...k whether the belt has a small amount of displacement If so it proves that the connection between the lifting motor and the motor synchronous belt pulley is loose 4 If all above items are normal replace the main control panel Before replacing the main control panel you need to enter the commissioning mode to record all motor parameters After replacement enter all parameters manually and check the ...
Страница 25: ...ixed jackscrew coat medium strength thread glue and then tighten them Keep it still for more than 8 hours after the jackscrews are tightened until they are solidified Note The height position between the motor shaft and the synchronous belt pulley shall not be changed One jackscrew must be perpendicular to the axial section of the motor the axial section of the motor can be seen from the vertical ...
Страница 26: ...e is coincided with that of the stirring sleeve If not slightly adjust the parameters at the loading position until they are coincided 5 Select the lifting motor column click motor reset at the bottom right corner to reset the rotating sleeve frame Then select the magnetic absorption and module door motor column Click the test button behind the Magnetic Bar Position during Magnetic Absorption Run ...
Страница 27: ...e moves up and down normally and check whether 2 red indicators of magnetic photoelectric switch wire are normally on and whether the fault exists 3 When the instrument is powered on gently pull the belt above the magnetic bar frame module with the hand and check whether the belt has a small amount of displacement If so it proves that the connection between the magnetic motor and the motor synchro...
Страница 28: ...or synchronous belt pulley is loose Loosen 1 fixed jackscrew between them The magnetic motor can be seen from the side of the instrument The tightened jackscrew of synchronous belt pulley can be found coat medium strength thread glue and then tighten them Loosen another 1 fixed jackscrew coat medium strength thread glue and then tighten them Keep it still for more than 8 hours after the jackscrews...
Страница 29: ... photoelectric switch wire are normally on and whether the fault exists 4 If all items above are normal replace the main control panel Before replacing the main control panel you need to enter the commissioning mode to record all motor parameters After replacement enter all parameters manually Maintenance Methods 1 If the sliding between the module door and the linear slide ways on its both sides ...
Страница 30: ...electric switch shall be appropriate 3 If the motor does not run not taken into account temporarily because it never occurs and the red indicator of the photoelectric switch is off you need to replace with new materials fix the front panel and re route the wires according to the original wiring position Ｃ ｏ ｐ ｙ ｒ ｉ ｇ ｈ ｔ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｔ ｉ ａ ｎ ｌ ｏ ｎ ｇ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｓ ｃ ｉ ｅ ｎ ｃ ｅ Ｃ ｏ...
Страница 31: ...k the pause command when the magnetic bar drops in the midway the magnetic bar is at the lowest position Check c Ensure that the magnetic bar is at the bottom of the stirring sleeve and is not closely attached to the bottom of the stirring sleeve 2 Check whether the motor parameters of the instrument are consistent with the motor parameters when the instrument is delivered out of the factory Adjus...
Страница 32: ...parameters of motor No 1 in accordance with Section 6 2 of the maintenance manual c Run the magnetic absorption command and click the pause command when the magnetic bar drops in the midway the magnetic bar is at the lowest position Ensure that the magnetic bar is at the bottom of the stirring sleeve and is not closely attached to the bottom of the stirring sleeve If it is not at the specified pos...
