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5.  Operation and maintenance 

5.1. Start of the boiler 

Before firing the boiler ensure the following: 

  The  installation  is  complete  and  correct  and  there  is  any  problem  at  the 

hydraulic network. 

  The electrical installation is complete and correct. 

  The  connection  of  flue  gas  tube  is  correct  without  problems  and  with  the 

suitable insulation. 

  The sensors are well positioned to the boiler. 

  The hydraulic network is complete and there is the correct pressure. 

  The circulator is connected and working properly. 

  The expansion tank is connected properly and ensures enough expansion of 

the water.  

  The boiler valves are open. 

  There is sufficient ventilation of the installation. 

  No flammable or explosive materials around the boiler. 

If  you  notice  any  damage  or  malfunction  at  the  boiler  contact  your  installer  or  the 
company. 

Use as fuel wood or briquettes. Make sure the wood is dry (humidity <20%) to ensure 
better  combustion,  better  performance  and  protect  the  boiler.  Note  the  size  of  the 
woods. Make sure the length is such that it fits in the feeding chamber. If there are 
larger than the length of the chamber cut them. 

–

 

First start of the boiler 

The ceramic plates which are inside the boiler have a quantity of water inside their 
structure from  the  production  process.  The  water  is  evaporated  during  operation of 
the  boiler.  But  at  the  first  operations,  the  boiler  should  not  be  working  at  full  load, 
because the water content can be vaporized and create gaps in the ceramic structure 
that  will  lead  to  cracks  and  possible  breakage  of  the  ceramic  plates.  So  it  is 
recommended the heating of ceramic plates to evaporate the water content and then 
operate at full load. 

The process for removing humidity from ceramic is as follows: Place a small amount 
of  kindling  and  a  few  small  woods  into  the  upper  (feeding)  chamber.  Open  the 
damper  of the  upper  chamber  with the  help of the  special  lever  that  is on  the front 
side  and  the  upper  right  of  the  boiler.  Be  sure  that  you  do  not  fill  the  boiler  with 
woods,  but  put  a  small  quantity  of  woods,  enough  for  20  to  30  minutes  of 
combustion. After the operation allow the boiler to cool for 2-3 hours and repeat the 
process.  It  is  recommended  to  repeat  the  process  3  times  to  ensure  that  the 
ceramics are dry. 

If the boiler is not used in summer then the process will be repeated again before the 
start of use. 

–

 

Start of the boiler 

Before  starting  the  boiler  check  the  whole  installation  and  that  it  complies  with  all 
safety rules. Pull the lever at the front and upper - right part of the boiler and open the 
damper  of  the  boiler.  Open  the  feeding  door  and  put  some  firelighters,  some  twigs 
and some thin woods at the bottom of the feeding chamber, on the ceramic plate and 

Содержание PYROGAS 116

Страница 1: ...Gasification boiler PYROGAS INSTRUCTION MANUAL ver 1 1...

Страница 2: ...improper installation of the device and for failure to comply with the terms and conditions set forth in the Operation and Maintenance Documentation 2 SCOPE OF DELIVERY SHIPPING CONDITION PYROGAS boil...

Страница 3: ...e paths into the smoke chamber and subsequently to the chimney An air fan is equipped at the front side of boiler and supplies with primary and secondary air the upper chamber and the area around the...

Страница 4: ...ts the feeding chamber with the smoke chamber That helps the exhausts to leave from the feeding chamber to the chimney and not to the boiler room during the start of boiler and during the feeding proc...

Страница 5: ...470 PYROGAS 47 40 47 3 172 3 62 436 176 570 PYROGAS 58 50 58 3 191 3 93 482 201 670 PYROGAS 69 60 76 3 210 4 24 527 226 770 PYROGAS 81 70 81 3 238 5 27 581 251 870 PYROGAS 93 80 93 3 257 5 58 656 276...

Страница 6: ...d briquettes 5 2 10 4 ATTENTION Do not use inappropriate fuels There is danger for the health and for the boiler Do not as fuels woods that contain chemicals or explosive materials MDF household waste...

Страница 7: ...f the boiler room should comply with the requirements relating to heat loads fire protection regulations and allow for them to be fitted out operated and maintained in compliance with the OHS regulati...

Страница 8: ...ning outside under pressure with the clear width of min 0 9 m 4 3 Hydraulic system installation The system should be installed in accordance with the applicable regulations and best construction pract...

Страница 9: ...y valve 19 20 21 22 23 24 Check valve Buffer tank VE Open type expansion tank PCI Circulator of heating system PRC Recirculation pump PB Circulator for buffer tank RP Pressure reducer F Y type straine...

Страница 10: ...C Recirculation pump PB Buffer tank circulator RP Pressure reducer F Y type strainer A Automatic air vent FD Water filter 4 4 Installation safety 3 bar safety kit It consists of a collector manometer...

Страница 11: ...wo ports which makes it easy to install and does not require any balancing valve in the bypass pipe The LTC100 has an integrated auto circulation function which makes the unit operational even during...

Страница 12: ...with the drain for the disposal of the overheated water The T P valve should be connected nearby to the boiler and necessary at the outlet It provides safety in case of closed type expansion tank ins...

Страница 13: ...of chimneys made of brick comply with the requirements of the PN89 B 10425 standard the technical parameters of the chimney should ensure its protection against the effects of the condensate resultin...

Страница 14: ...mney the user should obtain a positive opinion of the chimney cleaners specialist A graph for selecting the chimney diameter in relation to the boiler power rating and the chimney height including the...

Страница 15: ...ate 04 TEMP Bypass Water temperature that the bypass valve starts to operate 05 FAN AIR MAX Maximum power amount of the fan in the full burning process 06 DT WATER Temperature difference below the max...

Страница 16: ...on process The water is evaporated during operation of the boiler But at the first operations the boiler should not be working at full load because the water content can be vaporized and create gaps i...

Страница 17: ...condition and functioning properly The boiler should be cleaned daily by the combustion residues ash and unburned residues Clean both upper chamber and combustion chamber Clean walls and ceramic plate...

Страница 18: ...the boiler despite intensive burning 1 Improper fuel too low calorific value or damp fuel 2 Incorrectly selected boiler in relation to the size of the building 3 No weak chimney draught 4 Incorrect a...

Страница 19: ...of the boiler 2 Very low return temperature 3 Fuel with very high amount of moisture 4 Low chimney draft 5 Small section of chimney 6 Faulty connection to the chimney 7 Concentrates or rain entering...

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