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SERVICE AND MAINTENANCE 

 

29 

 

7.5.

 

Basic service procedures 

7.5.1.

 

Service after overheating 

If overheating occurs, the safety valves of the boiler must open.  
Make sure the boiler pump is working. In case of blackout open all the valves of the system to 
let hot water out of the boiler. In any case a blackout protection UPS is recommended to be 

installed on the boiler pump. 
If the chimney damper is not fully opened, put it in fully open position. 
All safety devices must lead to drainage! After overheating, make sure that all the water from 
the safety devices has drained, and the system has filled with cold water. Check the pressure 
and the temperature of the boiler.  
At overheating, the safety thermostat will activate, and cut electrical supply to the fan. In that 
case, you need to manually reset the safety thermostat and put the system back in function. 
Unscrew the plastic cover of the safety thermostat and press the switch. Put the plastic cover 

back. 

Verify the causes of the overheating! If it happens again, check the installation 
and function of the pumps and safety devices! 

7.5.2.

 

Service after feeder blockage 

If a blockage occurs to one of the feeders, you will have to remove the axes in order to clean 
the feeding tubes. The same procedure is applicable at the annual maintenance procedure.  

Before proceeding to any of the following steps, make sure the boiler function is 
stopped, the boiler is cool, and it is disconnected from the electricity. Do not try 

to do any works while the motor is working and the control panel is activated! Risk of 
injury! 

 

REMOVING THE UPPER AXIS 

 

Remove the protection cover of the transmission system. 

 

Remove the two gears from the axes by unscrewing the headless inserted screws keeping 
them in place. You do not need to unmake the chain! Remove them all together with 
the chain.  

 

Unscrew the four nuts from the back side of the flange (see Fig 10). 

 

Remove the whole feeder together with the bearings and supporting disk (see 0).  
 

 

Fig 10.

 

Removing the upper axis flange 

 

When putting back together, it is absolutely necessary to put the rubber gasket at its 
position! 

 

 

Fig 11. Removing the upper axis 

 

Содержание ECOBIO

Страница 1: ...MULTIFUEL BIOMASS BOILER ECOBIO INSTALLATION AND USER MANUAL VERSION 2 2 UPDATE 20 08 2017...

Страница 2: ...t automatic ignition 14 5 3 Version with automatic ignition 18 5 4 Connecting exhaust temperature sensor 22 5 5 Connecting temperature sensors 22 5 6 Connecting weather sensor 22 6 BOILER START UP 23...

Страница 3: ...f the appliance unless you have contacted the company and an authorized service contractor Only original accessories and spare parts must be used to ensure correct and safe function Make sure you resp...

Страница 4: ...or heaters with hot water The boiler is made of steel ideal material for thermal fluctuations resistant to expansion and contraction with two passes of burned gases Also this boiler is protected again...

Страница 5: ...ndle which must always be well tightened during the combustion Fig 1 Boiler function 2 2 2 Furnace The ECOBIO boiler is equipped with the innovative biomass furnace BIOFIRE The system is consisted of...

Страница 6: ...9 kWh kg calorific power and 10 humidity Furnace type ECOBIO 15 30 ECOBIO 40 60 Fan Type RV 12RKs RV 12RK Power W 35 70 Air debit m3 h 170 240 Pressure Pa 280 310 Voltage V Hz 230 50 230 50 Noise leve...

Страница 7: ...power Max diameter Max humidity Ash content kWh kg mm Pellet 4 8 6 8 10 1 Agropellet 4 4 2 6 10 10 5 Coal 5 3 6 5 3 25 15 4 8 Lignite 1 6 3 8 3 25 20 10 Cereals oat 4 2 3 6 10 13 0 6 Wood chips 4 3 5...

Страница 8: ...chnical manual Warranty leaflet 3 2 Boiler room 3 2 1 General requirements The boiler must be installed in a special and separate room This room must be chosen so that it offers easy access for fuel t...

Страница 9: ...priate chimney installation is very important for the boiler s efficient and safe function The chimney must be positioned if possible in the interior of the building It must be vertical with no change...

Страница 10: ...BOILER MOUNTING 10 Each boiler should be connected to an independent chimney Connection of multiple boilers to the same chimney is not recommended Fig 3 Chimney distances Fig 4 Chimney connection...

Страница 11: ...lternative variation is by installing at the return of the boiler a three way thermostatic valve Having a return temperature less than 55o C is very dangerous for the boiler long life and can cause wa...

Страница 12: ...than working pressure 4 4 Automatic ignition system As an optional the furnace can be provided with an automatic ignition system This consists of the following Ignition element 500W Control panel Eco...

Страница 13: ...ssure reducer 17 Drainage valve F Filter 18 Cold water valve A Air relief valve 19 24 One way valves FD Water softener 4 5 2 Closed expansion vessel connection Legend 1 9 Separation valves B Hot water...

Страница 14: ...te circuit The user is obliged to connect the boiler to an efficient grounding system THERMOSTAHL ROMANIA SRL declines any liability for damage caused to people animals and goods due to defects caused...

Страница 15: ...bol 12 Hot utility water temperature sensor 13 Boiler pump symbol 14 Hot utility water pump symbol HUW 15 Boiler temperature sensor 16 Feeder temperature sensor 17 Airflow power 18 Fan operation symbo...

Страница 16: ...ion Terminals 1 10 are intended for connection with low voltage 15V devices Connecting mains supply 230V to terminals 1 10 will damage the regulator and creates risk of an electric shock Legend 1 Cont...

Страница 17: ...after firing the boiler up the central heating pump is activated after the boiler exceeds the central heating pump activation temperature service parameter n0 by default n0 40 C The hot utility water...

Страница 18: ...hot utility water tank HUW M symbol of increasing the preset boiler temperature to fulfill mixer circuit demands P weather control for boiler cycle is active R indicates active return protection 5 Fan...

Страница 19: ...reduced to 10 of the first attempt dose After three unsuccessful attempts an alarm Failed firing up attempt is reported In such case the boiler operation is halted Boiler operation cannot be continued...

Страница 20: ...ELECTRICAL CONNECTIONS 20 5 3 7 Electrical connections...

Страница 21: ...t replace the central heating system design and it can be used for reference purposes only The boiler regulator controls the central heating pump and the hot water pump according to the settings made...

Страница 22: ...eads can be extended with wires with section of at least 0 5mm2 Total length of the sensor leads cannot exceed 15m The boiler temperature sensor CT4 should be fitted in the boiler bulb pipe Hot utilit...

Страница 23: ...ight the boiler make sure the boiler room is clear and safe 6 2 Starting the boiler with wood To correctly start up the ECOBIO boiler follow the next steps Make sure the control panel switch is set to...

Страница 24: ...olding F button Do not leave the regulator in manual operation mode without supervision There is a risk of flame retraction into the feeder and boiler overheat 6 4 Checks to carry after initial start...

Страница 25: ...eeder starts its cycles from the OPERATION TIME OFF break time 6 7 Combustion regulation Biomass fuels vary significantly one from each other For this reason every time a different fuel is used the co...

Страница 26: ...START button is not pressed the device is by default in STOP mode At this mode the device controls only the operation of pumps Fan and feeder are disabled Central heating and HUW pumps operate in acco...

Страница 27: ...move the turbinators from the tubes and clean the tubes with the appropriate tool Afterwards clean the exterior surface of the cylindrical heat exchanger with the exchanger cleaning tool as shown in F...

Страница 28: ...ding is performed freely and the fuel is evenly distributed at the plate surface Check the function of the motoreducer and the fan Clean from dust if needed 7 4 Maintenance intervals 7 4 1 Daily maint...

Страница 29: ...e causes of the overheating If it happens again check the installation and function of the pumps and safety devices 7 5 2 Service after feeder blockage If a blockage occurs to one of the feeders you w...

Страница 30: ...me a certain amount of fuel in the fire chamber which will not stop burning immediately Turn the control panel to OFF When the power is restored turn on the control panel and make sure all the devices...

Страница 31: ...of the furnace after the heating season The maintenance of the furnace should only be done when the boiler is stopped cool and the power deactivated For easier maintenance it is recommended to leave a...

Страница 32: ...the boiler but low temperature at the radiators too high hydraulic resistance in the heating network thermostatic mixing valve is connected wrong increase the pump speed check replace the mixing valve...

Страница 33: ...zeaz combustibili solizi cu nc rcare manual i automat cu puterea util mai mic sau egal cu 500 kW Terminologie cerin e ncercare i marcare Heating boilers Part 5 Heating boilers for solid fuels hand and...

Страница 34: ...THERMOSTAHL ROMANIA HEATING SYSTEMS S R L DRUMUL OSIEI 57 59 sector 6 Bucharest 062395 Romania www thermostahl ro...

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