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12

MAINTENANCE AND SERVICING

WARNING

THIS FURNACE CONTAINS REFRACTORY CERAMIC INSULATION WHICH CAN PRODUCE RESPIRABLE
FIBERS AND DUST WHEN HANDLED. THESE FIBERS CAN CAUSE IRRITATION AND CAN AGGRAVATE PRE-
EXISTING RESPIRATORY DISEASE. THE INTERNATIONAL AGENCY FOR RESEARCH ON CANCER (IARC)
HAS CLASSIFIED REFRACTORY CERAMIC FIBER AS POSSIBLY CARCINOGENIC.

AFTER SERVICE REFRACTORY CERAMIC FIBER DUSTS MAY CONTAIN CRYSTALLINE SILICA, WHICH MAY
CAUSE LUNG DAMAGE (SILICOSIS) AND WHICH HAS BEEN CLASSIFIED BY IARC AS A PROBABLE
CARCINOGEN.

The refractory ceramic materials are located in the door, the hearth collar bricks, and in the chamber of the furnace.
Tests performed by the manufacturer indicate that there is no significant risk of exposure to dust or respirable
refractory ceramic fiber resulting from operation of the equipment under normal conditions.  However, there may
be a risk of exposure to respirable refractory ceramic dust or fiber when repairing or maintaining the insulating
materials, or when otherwise disturbing the materials in a manner which causes release of dust or fibers therefrom.
Through the use of proper handling procedures you can work safely with these insulating materials and minimize
any exposure. Accordingly, before you repair or replace any insulating materials, or perform any other servicing on
this product which could disturb or cause exposure to dust from insulating materials, you should consult the
appropriate Material Safety Data Sheets (MSDS’s) for such products with respect to proper handling and
appropriate protective equipment. For additional MSDS’s, or additional information concerning the handling of
refractory ceramic products, please contact the Customer Service Department of Barnstead/Thermolyne
Corporation.

WARNING

REFER SERVICING TO QUALIFIED PERSONNEL.

WARNING

TO AVOID ELECTRICAL SHOCK, THIS FURNACE MUST ALWAYS BE DISCONNECTED FROM THE POWER

SUPPLY PRIOR TO MAINTENANCE AND SERVICING.

NOTE: 

Perform only maintenance described in this manual. Contact an authorized dealer or our factory
for parts and assistance.

6-1. 

To Replace a Heating Element:
(SEE Figure 2 for location of components mentioned below.)

a. 

Disconnect furnace from power supply.

b. 

Remove the back terminal cover of the furnace (4 screws). (Note placement and connection of
wires.)

c. 

Loosen the nuts on the terminals of the element to be replaced.

d. 

Straighten the leads of the old element.

e. 

Open the door and pull the defective element out. (It may be easiest to turn the furnace so that
the element to be removed is on top.)

f. 

Slide the new element into place, threading the leads through the insulating porcelain bushing in
the back of the furnace.

Содержание FC2020P

Страница 1: ...0 Furnace OPERATION MANUAL AND PARTS LIST Series 326 BARNSTEAD THERMOLYNE CORPORATION MODEL NUMBERS FC2020P FC2020P 1 FC2024P FC2024P 1 FC2025P FC2025P 1 FC2028P FC2028P 1 READ ALL WARNINGS CAUTIONS A...

Страница 2: ...January 1990 LT326X1...

Страница 3: ...ior to the use of this equipment TABLE OF CONTENTS SAFETY INFORMATION 1 SIGNAL WORDS 1 WARNINGS 1 INTRODUCTION 2 GENERAL SPECIFICATIONS 5 UNPACKAGING 7 INSTALLATION 7 OPERATION 8 PREVENTIVE MAINTENANC...

Страница 4: ...ALLED BY A COMPETENT QUALIFIED ELECTRICIAN WHO INSURES COMPATIBILITY AMONG FURNACE SPECIFICATIONS POWER SOURCE AND GROUNDING CODE REQUIREMENTS 2 ALWAYS BE DISCONNECTED FROM THE POWER SUPPLY PRIOR TO M...

Страница 5: ...F 982 C to 2000 F 1093 C for intermittent use High temperature 1 models are intended for applications requiring temperatures from 400 F 204 C to 1950 F 1066 C for continuous use or temperatures from...

Страница 6: ...3 Barnstead Thermolyne 1 800 553 0039 Figure 1...

Страница 7: ...4 Figure 2...

Страница 8: ...50 60 50 60 50 60 50 60 Phase 1 1 1 1 Operating Temperature Cont 1800 F 982 C 1800 F 982 C 1800 F 982 C 1800 F 982 C Inter mittent 2000 F 1093 C 2000 F 1093 C 2000 F 1093 C 2000 F 1093 C NOTES Not su...

Страница 9: ...60 50 60 Phase 1 1 1 1 Operating Temperature Cont 1950 F 1066 C 1950 F 1066 C 1950 F 1066 C 1950 F 1066 C Inter mittent 2150 F 1177 C 2150 F 1177 C 2150 F 1177 C 2150 F 1177 C NOTES Not supplied with...

Страница 10: ...e 2000 furnace to your electrical supply be sure the two position power switch is in the OFF position WARNING TO AVOID ELECTRICAL SHOCK THIS FURNACE MUST BE INSTALLED BY A COMPETENT QUALIFIED ELECTRIC...

Страница 11: ...ntermittently The controller then automatically maintains chamber temperature at the desired setting To turn the furnace off turn power switch to the OFF position WARNING TO AVOID BURNS THIS FURNACE M...

Страница 12: ...should consult the appropriate Material Safety Data Sheets MSDS s for such products with respect to proper handling and appropriate protective equipment For additional MSDS s or additional informatio...

Страница 13: ...240V furnace are burned out 6 Two or more heating elements in a 120V or 100V furnace are burned out 7 Door switch malfunction 1 Check power source and fuse 2 Repair electrical hookup 3 Replace thermoc...

Страница 14: ...perly 1 Keep furnace under maximum temperature Closer supervision of control setting 2 Enclose material in container Clean up spills in chamber Ventilate chamber by leaving door cracked slightly open...

Страница 15: ...Accordingly before you repair or replace any insulating materials or perform any other servicing on this product which could disturb or cause exposure to dust from insulating materials you should cons...

Страница 16: ...pproximately 1 8 of the ceramic insulators remains outside the furnace back A polarity test of the thermocouple and lead wire is easily made with the use of a magnet On Chromel Alumel thermocouples an...

Страница 17: ...r orange yellow brown from top to bottom i Turn the potentiometer shaft fully counterclockwise and slide the knob over the shaft j Secure knob onto shaft with two Allen set screws making sure the line...

Страница 18: ...ement of wires d Disconnect the necessary wires from front control plate to enable it to be removed Identify or mark wires disconnected to insure proper placement and connection when reinstalling e Re...

Страница 19: ...emove the four elements by pulling each element through the front of the furnace The top element is usually the easiest to remove first g Remove back cover with its six screws to expose insulation h F...

Страница 20: ...cover with four screws x Reconnect the furnace to power supply y Test operation of furnace 6 9 To Replace Door Switch Micro Switch a Disconnect furnace from power supply b Turn furnace upside down and...

Страница 21: ...18 Figure 3 Exploded View...

Страница 22: ...ment Side for Model FC2024P 2 required Element Side for Model FC2028P 2 required Element Side for Models FC2020P 1 and FC2025P 1 2 required Element Side for Model FC2024P 1 2 required Element Side for...

Страница 23: ...421 B torque to 30 in for 100 120V Models Semi conductor T6421D torque to 30 in for 208 240V Models Connector Assembly Insulator 12 required Insulator 6 required Terminal 6 required Fastener washer 6...

Страница 24: ...21 Barnstead Thermolyne 1 800 553 0039 Figure 4 Wiring Diagram...

Страница 25: ...ve high temperature or contamination warranty replacement will be provided Barnstead Thermolyne s sole obligation under this warranty shall be to repair or replace any products which it delivers and a...

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