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Thermo Fisher Scientific

User Guide for Sarasota ID900, FD900, & PD900 Gas Density Meters

vii

Contents

Important Safety Information ............................................................ xi

Control of Substances Hazardous to Health ........................................... xi

Electrical Safety ...................................................................................... xi

Product Overview .......................................................................... 1-1

Introduction ........................................................................................ 1-1

Operation ............................................................................................ 1-2

Installation ..................................................................................... 2-1

Sarasota ID900.................................................................................... 2-1

Sarasota RTR900 ................................................................................ 2-4

Sarasota FD900 ................................................................................... 2-8

Sarasota PD900 ................................................................................. 2-11

Temperature Considerations .......................................................... 2-11

Pressure Considerations .................................................................. 2-12

Dirt Consideration ......................................................................... 2-12

Pocket Location & Installation ....................................................... 2-12

Meter Installation ........................................................................... 2-13

Installing the Bypass System ........................................................... 2-14

Electrical Considerations ................................................................... 2-14

Hazardous Area Installation............................................................... 2-15

Marking ......................................................................................... 2-16

Electrical Data ................................................................................ 2-17

Commissioning ............................................................................... 3-1

Sarasota RTR900 ................................................................................ 3-1

Initial Operation .............................................................................. 3-1

Insertion ........................................................................................... 3-2

Retraction ........................................................................................ 3-3

Sarasota PD900 ................................................................................... 3-6

Setting the Bypass Flow Rate ............................................................ 3-7

Calibration ..................................................................................... 4-1

Air Checks........................................................................................... 4-1

Corrections ......................................................................................... 4-1

Liquid Checks ..................................................................................... 4-2

Vacuum Point Cleaning ...................................................................... 4-2

Temperature Correction at Check Points ............................................ 4-3

Содержание Sarasota FD900

Страница 1: ...Sarasota ID900 FD900 PD900 Sarasota RTR900 Gas Density Meters Instrument Retractor User Guide P N HB ID FD900 Revision L Part of Thermo Fisher Scientific...

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Страница 3: ...Sarasota ID900 FD900 PD900 Sarasota RTR900 Gas Density Meters Instrument Retractor User Guide P N HB ID FD900 Revision L...

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Страница 5: ...her countries All other trademarks are the property of Thermo Fisher Scientific Inc and its subsidiaries Thermo Fisher Scientific Thermo Fisher makes every effort to ensure the accuracy and completene...

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Страница 7: ...A 01 2007 Revised per ECO 5423 B 09 2007 Revised per ECO 5979 C 11 2008 Revised per ECO 6657 D 05 2010 Revised per ECO 7393 E 11 2010 Revised per ECO 7573 F 06 2011 Revised per ECO 7733 G 08 2011 Rev...

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Страница 9: ...asota PD900 2 11 Temperature Considerations 2 11 Pressure Considerations 2 12 Dirt Consideration 2 12 Pocket Location Installation 2 12 Meter Installation 2 13 Installing the Bypass System 2 14 Electr...

Страница 10: ...he Spool 5 5 Chapter 6 Troubleshooting Service 6 1 General Troubleshooting 6 1 Contact Information 6 3 Appendix A Ordering Information A 1 Sarasota ID900 A 1 Sarasota FD900 A 4 Sarasota PD900 A 6 Sara...

Страница 11: ...efore you use a hazardous substance Read the label on the container in which the substance issupplied Read the data sheet applicable to thesubstance Obey the local orders andinstructions Warning Remov...

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Страница 13: ...emoved from a pressurized line without having to shut down the line or process avoiding downtime The Sarasota FD900 bypass density meter is normally installed on a bypass sample line Where the line si...

Страница 14: ...t retractor accommodates the Sarasota ID900 density meter with the vent valve mounted to mate with the system isolation valve The head of the vent valve interferes with lugs on the clamp ring preventi...

Страница 15: ...a ID900 The Sarasota ID900 should be mounted vertically in the pipeline withthe outlet port downstream There are three mountingmethods Welded flange version Male connector Swagelokfitting Sarasota RTR...

Страница 16: ...Installation 2 2 User Guide for Sarasota ID900 FD900 PD900 Gas Density Meters Thermo Fisher Scientific Sarasota ID900 Figure 2 1 Sarasota ID900 dimensional drawing...

Страница 17: ...D900 GasDensity Meters 2 3 Sarasota ID900 Figure 2 2 Installation of flanged Sarasota ID900 Figure 2 3 Installation of Sarasota ID900 with Sarasota RTR900 Note If using the Sarasota RTR900 instrument...

Страница 18: ...instrument retractor asfollows 1 Remove the amplifier box from the densitymeter 2 Using the Allen headed bolts fit the handwheel to retractorshaft 3 Lightly lubricate the O ring at the top of the jac...

Страница 19: ...aution Misalignment can cause the density meter to be inserted at an angle and contact the edge of the nozzle where it enters the pipeline The density meter may be trapped but should not be retrieved...

Страница 20: ...2 6 User Guide for Sarasota ID900 FD900 PD900 Gas Density Meters Thermo Fisher Scientific Installation Sarasota RTR900 Figure 2 4 Sarasota RTR900 dimensional drawing...

Страница 21: ...Thermo Fisher Scientific User Guide for Sarasota ID900 FD900 PD900 GasDensity Meters 2 7 Installation Sarasota RTR900 Figure 2 5 Sarasota RTR900 installation...

Страница 22: ...he Sarasota FD900 should be installed vertically or within 15 of vertical Flow should be upwards for liquids and downwards for gases Caution Do not install the density meter too close to bends pressur...

Страница 23: ...Thermo Fisher Scientific User Guide for Sarasota ID900 FD900 PD900 GasDensity Meters 2 9 Installation Sarasota FD900 Figure 2 8 Sarasota FD900 with flange installation dimensions...

Страница 24: ...Installation Sarasota FD900 2 10 User Guide for Sarasota ID900 FD900 PD900 Gas Density Thermo Fisher Scientific Figure 2 9 Sarasota FD900 dimensional drawing...

Страница 25: ...tact with the pipeline and insulated from ambient conditions Conduction from the pipeline through the pocket wall is improved by the addition of the silicone heat transfer fluid Cladding of the pipe w...

Страница 26: ...cket Location Installation Each pocket location should be treated as a unique case and reference made to the relevant pipeline codes of practice The presence of the pocket should not disturb the flow...

Страница 27: ...side of the pocket and all flange surfaces are free of dirt and grease If cleaning is necessary use a suitable solvent e g acetone and a lint free cloth 2 Pour approximately 40 ml of the supplied sili...

Страница 28: ...jacket can then be put around the steam and pocket and fixed with self sealing straps and ties If the jacket is not used onsite insulation will be required instead Warning Refer to the warnings at th...

Страница 29: ...ve rise to physical injury when handled properly These instruments do not produce excessive surface temperature nor do they emit infra red electromagnetic or ionizing radiation Before starting install...

Страница 30: ...as follows F option BAS00ATEX1175X II 1 G Ex ia IIC T6 Ga 20 C Ta 60 C IECEx BAS 16 0085X Ex ia IIC T6 Ga 20 C Ta 60 C Installed in the hazardous area BAS00ATEX1175X is marked on the label as shown be...

Страница 31: ...rasota ID900 FD900 PD900 GasDensity Meters 2 17 Installation Hazardous Area Installation Figure 2 14 Figure 2 15 List of IECEx and ATEX Standards are provided below IEC 60079 0 2011 IEC 60079 11 2011...

Страница 32: ...ernally Terminals 7 to 8 Uo Ui lo li Po Pi Ci 0 01 F Li 0 Specific Conditions of Use 1 The enclosure may be constructed from aluminum alloy and given a protective paint finish however care should be t...

Страница 33: ...Thermo Fisher Scientific User Guide for Sarasota ID900 FD900 PD900 GasDensity Meters 2 19 Installation Hazardous Area Installation This page intentionally left blank...

Страница 34: ...ith SarasotaRTR900 Appropriate wrenches to fit seal housing flangenuts Can of light machine oil Shell Dexron II or equivalent Tools for removing electrical connections conduit connections to the termi...

Страница 35: ...box on the end of the density meterstem 2 Check the cleanliness of the retractorthread 3 If the thread is excessively dirty clean it using an appropriate solvent clean kerosene Once the thread is clea...

Страница 36: ......

Страница 37: ...threads are lubricated by the process fluid Additional lubrication is normally notneeded 2 Remove the amplifier from the top of thestem 3 Rotate the handwheel counterclockwise to retract the instrumen...

Страница 38: ...r loss is excessive retighten the clamp nut and resolve the leak issue before going any further 7 Unscrew the clamp nut while supporting the instrument and retractor The top of the retractor and instr...

Страница 39: ...Commissioning Sarasota RTR900 Thermo Fisher Scientific User Guide for Sarasota ID900 FD900 PD900 GasDensity Meters 3 5 Figure 3 2 Sarasota RTR900 commissioning sequence...

Страница 40: ...essure within the instrument apply power and note the periodic time of the output either from the computer front panel or using a frequency period meter This should agree to within 1 swith thevaluesof...

Страница 41: ...in the main line open both valves fully to allow fast temperature stabilization of the system The temperature at the density measuring spool may be displayed on the Sarasota HME900 or CM515 2 Close t...

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Страница 43: ...where fiscal accuracy is required but are useful in checking that the transducer is working correctly AirrChecks With the instrument clean and dry check the reading of the sensor time period on air T...

Страница 44: ...at vacuum is the same as when tested at vacuum during factory calibration Any buildup of dirt on the spool will give a positive shift to the time period at vacuum damage to the spool may cause negati...

Страница 45: ...rrecting for the difference between the temperature of the check and the temperature during the calibration Tair Tvac When high temperature spools above 75 C 167 F are fitted it is advisable to make t...

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Страница 47: ...1 inch NPT male connector Swagelok fitting or with welded flange option it should be removed from the pipeline during shutdown The Sarasota FD900 and PD900 should be checked and cleaned every three mo...

Страница 48: ...or density meter from the retractor 2 Unscrew the retractor jackscrew fully from the seal housing and visually inspect the internal threads of the gland nut and the seal housing insert for damage or...

Страница 49: ...1 Check the gaskets and vent valve for signs of leakage 2 Check the gland nut for signs of leakage and tighten if necessary 3 Retract the instrument 4 Remove the retractor from the isolation valve Rem...

Страница 50: ...ial and increase the potential for leaks and nut wear 3 Install the new packing by winding it gently around the screw in the opposite direction to the thread and carefully working the packing down int...

Страница 51: ...se extreme caution when performing any maintenance Note Handling the spool or a change in ambient air temperature will change the Tair reading 1 Remove the lock ring with the wrench provided Where pro...

Страница 52: ...9 Use a torque wrench not supplied for the following steps a Apply steadily increasing pressure in a clockwise direction to5 5 Nm 4 lbf ft which is the equivalent of tightening the ring by hand b Whe...

Страница 53: ...Thermo Fisher Scientific User Guide for Sarasota ID900 FD900 PD900 GasDensity Meters 5 7 Maintenance Cleaning Figure 5 2 Types of spool damage Figure 5 3 Spool contamination...

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Страница 55: ...tion coefficients are the same as documented on the calibration certificate 3 If the readings are unstable replace the computer If using the Sarasota HME900 and the period readings are stable check th...

Страница 56: ...If no supply is present replace the Sarasota HME900 orcomputer 3 If the supply is correct but there is no signal output from the density meter ensure that the instrument is clean and the spool is unda...

Страница 57: ...tion assistance You can also contact Thermo Fisher directly at any of the following Process Instruments 27 Forge Parkway Ion Path Road Three Unit 702 715 7 F Tower West Franklin MA 02038 USA Winsford...

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Страница 59: ...sity 1 cp Code Process Temperature Range A 200 C to 75 C 328 F to 167 F B 25 C to 75 C 4 F to 167 F C 25 C to 200 C 4 F to 392 F D 25 C to 150 C 4 F to 302 F Code Sensing Spool Material Z Ni Span C Us...

Страница 60: ...lity Plan ISO 9001 certificate quality assurance manual welder qualification welding procedure specification hydrostatic test certificate T Traceable Calibration Certificate Provides a record of all t...

Страница 61: ...300 ohm diode return to power HART signal loop 4 20 mA ZB MTL D4 For use with frequency output option with connection to Sarasota CM515 with pressure transmitter input set of 4 barriers 2x MTL7787S 2...

Страница 62: ...an C Use with non corrosive gases and liquids process temperatures 75 C 167 F Y FV 520 B Magnetic stainless steel suitable for all applications Code Process Connections A 1 ANSI B16 5 RF Class 600 C 1...

Страница 63: ...er 2x MTL7755 dual channel 3V 10 ohm AC barriers ZB MTL D3 For use with smart headmounted electronics option without pressure transducer input set of 2 barriers 1x MTL728 28V 300 ohm for density meter...

Страница 64: ...able for all applications Code Sample Filter Options E Standard inlet dry particulate filter Code Certification C CSA explosion proof Class 1 Div 1 Groups B C D I ATEX Ex II 1 G Ex ia IIC T6 Ga 20 C T...

Страница 65: ...rriers 2x MTL7728 28V 300 ohm for density meter power supply and pressure transducer loop power 1x MTL7787S 28V 300 ohm diode return to power HART signal loop 4 20 mA ZB MTL D2 For use with frequency...

Страница 66: ...onitoring location Code Retractor Pressure Class B ANSI 150 use ANSI sizing below F ANSI 300 use ANSI sizing below A ANSI 600 use ANSI sizing below E ANSI 900 use ANSI sizing below H DIN PN 40 use DN...

Страница 67: ...ydrostatic test certificate D Non destructive testing NDT of pressure containing welds by Dye Penetrant 50 all external welds 100 all internal and external welds Table A 11 Sarasota RTR900 spares P N...

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Страница 69: ...Temperature effect corrected 0 001 kg m3 C 0 000035 lb ft3 F NOTE Correction coefficients applied Installation Ideally within 15 of vertical Consult Thermo Fisher for other orientations Shipping dimen...

Страница 70: ...andard SS pocket 100 bar 1450 psi Sarasota PD900 standard carbon steel pocket 150 bar 2175 psi Sarasota PD900 quick response SS pocket 50 bar 725 psi Sarasota PD900 quick response carbon steel pocket...

Страница 71: ...andard BS EN ISO 15156 NACE MR0175 Conformance Optional ATEX conformance Intrinsically Safe 2014 34 EU ATEX Ex II 1 G Ex ia IIC T6 Ga 20 C Ta 60 C with frequency output option only ATEX Ex II 1 G Ex i...

Страница 72: ...nsically Safe Class I Groups A B C D Entity Parameters Ui 28 5 V Ii 100 mA Pi 7 W at amplifier terminal pairs 1 2 3 4 5 6 Uo Ui Io Ii Po Pi at terminals 7 to 8 terminals 5 7 are linked internally Per...

Страница 73: ...re 1 3 Shipping dimensions 1020 x 660 x 380 mm 40 x 26 x 15 in Weight based on 3 inch ASME B16 5 RF Class 300 flange Net Typically 40 kg 90 lb Shipping Typically 45 kg 100 lb Installation requirements...

Страница 74: ...TR900 Sarasota RTR900 Table B 6 Compliance certification Quality assurance ISO 9001 2000 CE mark Compliant Pressure Equipment Directive 97 23 EC SEP sound engineering practice BS EN ISO 15156 NACE MR0...

Страница 75: ...ocuments may have been restructured and some information may have been intentionally excluded Therefore the drawings within this guide may not be exact duplicates of the original drawings Note Drawing...

Страница 76: ...Fisher Scientific User Guide for Sarasota ID900 FD900 PD900 GasDensity Meters C 3 Drawings Figure C 1 AD_6502 Wiring diagrams barrier non hazardous safe area options for Sarasota density meters sheet...

Страница 77: ...r Guide for Sarasota ID900 FD900 PD900 Gas Density Meters Thermo Fisher Scientific Drawings Figure C 2 AD_6502 Wiring diagrams barrier non hazardous safe area options for Sarasota density meters sheet...

Страница 78: ...Fisher Scientific User Guide for Sarasota ID900 FD900 PD900 GasDensity Meters C 5 Drawings Figure C 3 AD_6502 Wiring diagrams barrier non hazardous safe area options for Sarasota density meters sheet...

Страница 79: ...r Guide for Sarasota ID900 FD900 PD900 Gas Density Meters Thermo Fisher Scientific Drawings Figure C 4 AD_6502 Wiring diagrams barrier non hazardous safe area options for Sarasota density meters sheet...

Страница 80: ...Fisher Scientific User Guide for Sarasota ID900 FD900 PD900 GasDensity Meters C 7 Drawings Figure C 5 AD_6502 Wiring diagrams barrier non hazardous safe area options for Sarasota density meters sheet...

Страница 81: ...r Guide for Sarasota ID900 FD900 PD900 Gas Density Meters Thermo Fisher Scientific Drawings Figure C 6 AD_6502 Wiring diagrams barrier non hazardous safe area options for Sarasota density meters sheet...

Страница 82: ...Fisher Scientific User Guide for Sarasota ID900 FD900 PD900 GasDensity Meters C 9 Drawings Figure C 7 AD_6502 Wiring diagrams barrier non hazardous safe area options for Sarasota density meters sheet...

Страница 83: ...C 10 User Guide for Sarasota ID900 FD900 PD900 Gas Density Meters Thermo Fisher Scientific Figure C 8 AD_6502 Wiring diagrams barrier non hazardous safe area options for Sarasota density meters sheet...

Страница 84: ...s Thermo Fisher Scientific User Guide for Sarasota ID900 FD900 PD900 GasDensity Meters C 9 Figure C 9 AD_6502 Wiring diagrams barrier non hazardous safe area options for Sarasota density meters sheet...

Страница 85: ...900 FD900 PD900 Gas Density Meters Thermo Fisher Scientific Appendix D Health Safety Clearance Form The Health Safety COSHH Clearance form can be found on the following page Failure to return this for...

Страница 86: ...Thermo Fisher Scientific User Guide for Sarasota ID900 FD900 PD900 GasDensity Meters D 1 This page intentionally left blank...

Страница 87: ...emical names listall Precautions to be taken when handling these substances list all Action to be taken in the event of human contact or spillage Additional information you considerrelevant Section 3...

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Страница 89: ......

Страница 90: ...rasota ID900 FD900 PD900 GasDensity Meters E 1 Appendix E Toxic Hazardous Substances Tables The English and Chinese versions of the Toxic and Hazardous Substances tables for the Sarasota gas density m...

Страница 91: ...E 2 User Guide for Sarasota ID900 FD900 PD900 Gas Density Meters Thermo Fisher Scientific Toxic Hazardous Substances Tables...

Страница 92: ...Thermo Fisher Scientific User Guide for Sarasota ID900 FD900 PD900 GasDensity Meters E 3 Toxic Hazardous Substances Tables...

Страница 93: ...Toxic Hazardous Substances Tables E 4 User Guide for Sarasota ID900 FD900 PD900 Gas Density Meters Thermo Fisher Scientific...

Страница 94: ...ThermoFisher Scientific 81 Wyman Street P O Box 9046 Waltham Massachusetts 02454 9046 United States www thermofisher com...

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