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Solar Boiler™ Installation Manual (OG-300), page 13 of 14

IN.410.06.DEC/99

System Configurations and Specifications

System

Collectors

Surface Area

Boiler Module

DHW Load

SB32-9 PV

1 S32B

2.91 m2 (32 ft2)

SBM-9DC

< 250 L/day

SB 64-9 PV

1 S32A

5.82 m2 (64 ft2)

SBM-9DC

250 - 400 L/day

1 S32B

SB32-9PV SB64-9PV

Life Expectency of major components. Please note that these are only projected values of when a component may need to be
replaced.

• Solar Collectors

35 years

• Photovoltaic Module

25 years

• LifeLine® Tubing

50+ years

• Solar Boiler™ Module c/w

DC Motor

15 years

Pump

15 years

Heat Exchanger

50+ years

Linear Current Booster

50+ years

Solar Boiler™ Module,
SBM-9DC

S32A Solar Collector

S32B Solar Collector

Photovoltaic Module

Thermo Dynamics Ltd.

44 Borden Avenue
Dartmouth, Nova Scotia
Canada, B3B 1C8
Tel: (902) 468 - 1001
Fax: (902) 468 - 1002

www.thermo-dynamics.com

[email protected]

your authorized dealer:

Содержание Solar Boiler

Страница 1: ... can cause irreparable damage and create a health and safety hazard The Solar Boiler module contains 3 75 litres 1 USgallon of heat transfer fluid when full The installation of the Solar Boiler should be inspected by a qualified technician prior to start up 1 Micro Flo solar collectors 2 Solar storage tank 3 Temperature gauge optional 4 Solar Boiler Module 5 3 4 Hard Copper Tube 6 Photovoltaic Mod...

Страница 2: ...recommended To calculate the slope of your roof measure the dimensions H and L as shown in the figure Calculate the quantity H L and compare it to the table to determine if an inclined mount is required Inclined Mount The inclined mounting kit allows the collectors to pivot in the front and uses aluminum channel to support the solar collector at the rear Instructions are provided with the rack mou...

Страница 3: ...es with silicon sealant and secure the two front clips to the roof using lag bolts Seal the perimeter of each mounting clip base with silicon Take the A solar collector and slide two 3 8 bolts in the bolt track Loosely fasten these bolts to the bottom hole of the front mounting clips using a lock washer and nut Center the solar collector so that the spacing from the end of the solar collector to t...

Страница 4: ...e through Tie a knot in the wire so that it can not be pulled out of the box Connect the black wire to the terminal and the white wire to the terminal Seal the hole in the junction box wire hole with silicon Close the junction box securely CAUTION The photovoltaic module produces electricity when exposed to sunlight To avoid any chance of shock cover the photovoltaic module with a towel during ins...

Страница 5: ...connect the Solar Boiler to the solar collectors Run the LifeLine to the solar collectors via an unused space or closet Note All LifeLine installed in the horizontal position must slope down 1 4 for every horizontal foot Secure the LifeLine at intervals of 6 feet with the clamps Do not kink the tube Do not cut the LifeLine until you are absolutely sure there is adequate length available Insulate t...

Страница 6: ...elbow to the bottom of the Solar Boiler module and position it in the direction of the solar storage tank Remove the drain valve from the solar storage tank Install the bottom tank assembly Position the tee such that one end points toward the Solar Boiler Apply teflon tape to the hose bib and attach it to the end of the tee that is pointing away from the Solar Boiler Connect the bottom of the Sola...

Страница 7: ...r storage tank Plumb the temperature pressure relief valve to a drain We recommend a plumber integrate the Solar Boiler and solar storage tank with your existing water heater AA AA AA solar storage tank AAA AAA AA 56 Flexhose rear view AA AA AA AA Flexhose 56 A A AA AA tank port 3 4 short nipple top tank tee pressure temperature relief valve hot outlet Isolation Bypass preparation Close the main c...

Страница 8: ...r storage tank at 80 C 180 F Note Some thermostats have a high limit which is less than 80 C If so set the thermostat to its maximum Do not set the thermostat higher than 80 C CAUTION NEVER CONNECT ANY OTHER WIRES OR SOURCES OF ELECTRICITY TO THE SOLAR STORAGE TANK THERMOSTATS NO A C POWER IS TO BE CONNECTED TO THIS THERMOSTAT Solar Boiler Start up Pressurize the solar storage tank by opening the ...

Страница 9: ... exchanger and hoses Reservoir Fluid Level The fluid level in the Solar Boiler reservoir should be checked every year Instructions for this procedure are part of the refilling instructions Repairs If any of the components of the Solar Boiler or Micro Flo solar collectors are damaged your local dealer or Thermo Dynamics Ltd should be advised before any repair is attempted In the case of broken glas...

Страница 10: ...hms replace with new motor check wire connections reset thermostat check thermostat relay replace thermostat use two wrenches to tighten the nut 1 4 turn use two wrenches to tighten the nut 1 4 turn disconnect photovoltaic module and contact dealer or Thermo Dynamics for assistance use two wrenches to tighten the nut 1 4 turn replace pump contact dealer or Thermo Dynamics for assistance tighten ho...

Страница 11: ...not turn the system on again until Solar Boiler is refilled The system is now drained Connect the 3 8 copper lines to the Solar Boiler unit To refill the Solar Boiler follow the instructions listed below Refilling the Solar Boiler with HTF heat transfer fluid Remove the cover from the Solar Boiler Turn the Solar Boiler off using the switch ON green OFF black located under the cover Switch only ava...

Страница 12: ...___ Comments____________________________________________________ Date ____________ Technician__________ Back Flush_________ Comments____________________________________________________ Date ____________ Technician__________ Back Flush_________ Comments____________________________________________________ For more system maintenance procedures please refer to your installation manual or contact your...

Страница 13: ...s of when a component may need to be replaced Solar Collectors 35 years Photovoltaic Module 25 years LifeLine Tubing 50 years Solar Boiler Module c w DC Motor 15 years Pump 15 years Heat Exchanger 50 years Linear Current Booster 50 years Solar Boiler Module SBM 9DC Solar Boiler Module SBM 9DC S32A Solar Collector S32A Solar Collector S32B Solar Collector Photovoltaic Module Photovoltaic Module The...

Страница 14: ...l regulations 3 HEALTH HAZARD DATA EYE May cause slight transient eye irritation Corneal injury is unlikely SKIN CONTACT Essentially nonirritating to skin on prolonged contact Repeated exposure may cause slight flaking tenderness and softening of skin SKIN ABSORPTION A single prolonged skin exposure is not likely to result in absorption of harmful amounts INGESTION Single dose oral toxicity is ext...

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