
Manual 0-2569
59
REPLACEMENT PROCEDURES
1. Drain the coolant from the Coolant Tank per Sec-
tion 4.02-F.
CAUTIONS
The coolant must be drained from the unit as the
coolant will drain out the hose connection on the
side of the Coolant Tank .
Handle and dispose of the used coolant per recom-
mended procedures.
2. Disconnect the other end of the Hose Assembly
from the Coolant Tank.
3. Remove the Hose Assembly from the unit.
4. Install the replacement Hose Assembly by revers-
ing the above procedure.
5. Refill the Coolant Tank with Thermal Arc Torch
Coolant before applying power.
I. Coolant Return Hose (Internal Filter to Flow
Switch) Assembly Replacement
The Coolant Return Hose Assembly goes from the top
outlet of the Internal Filter Assembly to the Flow
Switch Assembly located on the side of the Coolant
Tank. Replace the Hose Assembly using the follow-
ing procedure:
NOTE
Refer to Subsection 6.05, Front Panel/Chassis Re-
placement Parts for part numbers and detail draw-
ing.
1. Remove the Left Side Panel per Section 5.04-B.
2. Disconnect the Hose Assembly from the outlet side
of the Internal Filter Assembly.
3. Locate the other end of the Hose Assembly at the
lower part of the Flow Switch Assembly.
4. Disconnect the Hose Assembly from the Flow
Switch Assembly.
5. Pull the Hose Assembly from the unit.
6. Install the replacement Hose Assembly by revers-
ing the above procedure.
J. Secondary Water/Gas Hose (T-Fitting to T-
Fitting) Assembly Replacement
The Secondary Water/Gas Hose Assembly goes from
the T-Fitting at the Secondary Gas Check Valve to the
T-Fitting on the Secondary Gas Pressure Gauge As-
sembly. Replace the Hose Assembly using the follow-
ing procedure:
NOTE
Refer to Subsection 6.08, Upper Chassis Replace-
ment Parts for part numbers and detail drawing.
1. Remove the Right Side Panel per Section 5.04-B.
2. Disconnect the Hose Assembly from the T-Fitting
on the Check Valve from the Secondary Gas Regu-
lator Assembly.
3. Disconnect the other end of the Hose Assembly
from the T-Fitting on the Secondary Gas Pressure
Gauge Assembly.
4. Remove the Hose Assembly from the unit.
5. Install the replacement Hose Assembly by revers-
ing the above procedure.
K. Plasma Gas Hose (Plasma Gas Solenoid to
Plasma Gas Regulator) Assembly
Replacement
The Plasma Gas Hose Assembly goes from the Plasma
Gas Solenoid Assembly at the rear panel to the Plasma
Gas Regulator at the front panel. Replace the Hose
Assembly using the following procedure:
NOTE
Refer to Subsection 6.08, Upper Chassis Replace-
ment Parts for part numbers and detail drawing.
1. Remove the Right Side Panel per Section 5.04-B.
2. Disconnect the Hose Assembly from the Plasma
Gas Solenoid Assembly at the rear panel.
3. Disconnect the other end of the Hose Assembly
from the Plasma Gas Regulator Assembly at the
front panel.
4. Remove the Hose Assembly from the unit.
5. Install the replacement Hose Assembly by revers-
ing the above procedure.
Содержание MERLIN 6000
Страница 1: ...Manual No 0 2569 October 6 1999 MERLIN 6000 Plasma Cutting Master Power Supply Service Manual A 01497...
Страница 6: ...TABLE OF CONTENTS continued...
Страница 16: ...INTRODUCTION 10 Manual 0 2569...
Страница 66: ...REPLACEMENT PROCEDURES 60 Manual 0 2569...
Страница 71: ...Manual 0 2569 65 PARTS LISTS 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 19 18 17 20 21 A 02341 22 23 3 3 25 24 26...
Страница 82: ...PARTS LISTS 76 Manual 0 2569...
Страница 96: ...APPENDIX 90 Manual 0 2569 APPENDIX XIII CORNER SLOWDOWN CSD CIRCUIT DIAGRAM A 01140...
Страница 103: ...Manual 0 2569 97 APPENDIX APPENDIX XX ARC STARTER BOX OPTION SYSTEM SCHEMATIC A 01575...
Страница 106: ...APPENDIX 100 Manual 0 2569 APPENDIX XXII GAS CONTROL GC3000 WIRING DIAGRAM A 01129...
Страница 107: ...Manual 0 2569 101 APPENDIX...
Страница 108: ...APPENDIX 102 Manual 0 2569 APPENDIX XXIII SYSTEM SCHEMATIC Rev B or Earlier A 01573...
Страница 110: ...APPENDIX 104 Manual 0 2569 APPENDIX XXIV SYSTEM SCHEMATIC Rev C or Later A 01947...
Страница 112: ...APPENDIX 106 Manual 0 2569...