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GENERAL INFORMATION

1-2

Manual 0-4688

• Wear dry gloves and clothing.  Insulate yourself

from the work piece or other parts of the welding
circuit.

• Repair or replace all worn or damaged parts.

• Extra care must be taken when the workplace is

moist or damp.

• Install and maintain equipment according to NEC

code, refer to item 9 in Subsection 1.03, Publications.

• Disconnect power source before performing any ser-

vice or repairs.

• Read and follow all the instructions in the Operat-

ing Manual.

FIRE AND EXPLOSION

Fire and explosion can be caused by hot slag, sparks, or
the plasma arc.

• Be sure there is no combustible or flammable mate-

rial in the workplace.  Any material that cannot be
removed must be protected.

• Ventilate all flammable or explosive vapors from

the workplace.

• Do not cut or weld on containers that may have held

combustibles.

• Provide a fire watch when working in an area where

fire hazards may exist.

• Hydrogen gas may be formed and trapped under

aluminum workpieces when they are cut underwa-
ter or while using a water table.  

DO NOT

 cut alu-

minum alloys underwater or on a water table un-
less the hydrogen gas can be eliminated or
dissipated.  Trapped hydrogen gas that is ignited
will cause an explosion.

NOISE

Noise can cause permanent hearing loss.  Plasma arc pro-
cesses can cause noise levels to exceed safe limits.  You
must protect your ears from loud noise to prevent per-
manent loss of hearing.

• To protect your hearing from loud noise, wear pro-

tective ear plugs and/or ear muffs. Protect others
in the workplace.

• Noise levels should be measured to be sure the deci-

bels (sound) do not exceed safe levels.

• For information on how to test for noise, see item 1

in Subsection 1.03, Publications, in this manual.

PLASMA ARC RAYS

Plasma Arc Rays can injure your eyes and burn your skin.
The plasma arc process produces very bright ultra violet
and infra red light.  These arc rays will damage your eyes
and burn your skin if you are not properly protected.

• To protect your eyes, always wear a welding hel-

met or shield.  Also always wear safety glasses with
side shields, goggles or other protective eye wear.

• Wear welding gloves and suitable clothing to pro-

tect your skin from the arc rays and sparks.

• Keep helmet and safety glasses in good condition.

Replace lenses when cracked, chipped or dirty.

• Protect others in the work area from the arc rays.

Use protective booths, screens or shields.

• Use the shade of lens as suggested in the following

per ANSI/ASC Z49.1:

Minimum Protective

Suggested

Arc Current

Shade No.

Shade No.

Less Than 300*

8

9

300 - 400*

9

12

400 - 800*

10

14

*  These values apply where the actual arc is clearly
seen.  Experience has shown that lighter filters may
be used when the arc is hidden by the workpiece.

1.03 Publications

Refer to the following standards or their latest revisions
for more information:

1. OSHA, SAFETY AND HEALTH STANDARDS, 29CFR

1910, obtainable from the Superintendent of Documents,
U.S. Government Printing Office, Washington, D.C.
20402

2. ANSI Standard Z49.1, SAFETY IN WELDING AND

CUTTING, obtainable from the American Welding So-
ciety, 550 N.W. LeJeune Rd, Miami, FL  33126

3. NIOSH, SAFETY AND HEALTH IN ARC WELDING

AND GAS WELDING AND CUTTING, obtainable from
the Superintendent of Documents, U.S. Government
Printing Office, Washington, D.C.  20402

4. ANSI Standard Z87.1, SAFE PRACTICES FOR OCCU-

PATION AND EDUCATIONAL EYE AND FACE PRO-
TECTION, obtainable from American National Stan-
dards Institute, 1430 Broadway, New York, NY  10018

5. ANSI Standard Z41.1, STANDARD FOR MEN’S

SAFETY-TOE FOOTWEAR, obtainable from the Ameri-
can National Standards Institute, 1430 Broadway, New
York, NY  10018

Содержание CutSkill PCH-42 Torch

Страница 1: ...PLASMA CUTSKILL Operation Manual C 35C PLASMA CUTTING SYSTEM Rev AA 01 Issue Date March 26 2007 Manual 0 4688 Operating Features...

Страница 2: ......

Страница 3: ...005 2006 2007 by Thermal Dynamics Corporation All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume...

Страница 4: ......

Страница 5: ...ecifications 2 2 2 05 System Contents 2 2 2 06 Transporting Methods 2 2 SECTION 3 0 INSTALLATION 3 1 3 01 Site Selection 3 1 3 02 Electrical Input Connections 3 1 3 03 Torch 3 1 SECTION 4 0 OPERATION...

Страница 6: ......

Страница 7: ...head out of the welding fume plume Use an air supplied respirator if ventilation is not adequate to remove all fumes and gases The kinds of fumes and gases from the plasma arc depend on the kind of m...

Страница 8: ...this manual PLASMA ARC RAYS Plasma Arc Rays can injure your eyes and burn your skin The plasma arc process produces very bright ultra violet and infra red light These arc rays will damage your eyes a...

Страница 9: ...re Protection Association Batterymarch Park Quincy MA 02269 11 CGA Pamphlet P 1 SAFE HANDLING OF COM PRESSED GASES IN CYLINDERS obtainable from the Compressed Gas Association 1235 Jefferson Davis High...

Страница 10: ...s electrodes shield cups o rings start cartridges gas distributors fuses filters 2 Equipment that has been modified by an unauthorized party improperly installed improperly operated or misused based u...

Страница 11: ...ty 5 8 15 mm Dimension W D H 10 5 x15 5 x11 267 mm x 394 mm x 279 mm Gross Weight 57 lbs 26 kg Duty cycle 104 F 40 C Ambient NOTE Refer to Local and National Codes or local au thority having jurisdict...

Страница 12: ...n with exposed tip the recommended standoff height is 1 8 3 8 3 9 mm Plasma Power Supply Used With 35C PCH 42 Torch Ratings 2 05 System Contents Description ITEMS Q ty Power source Model 35C 1 Torch S...

Страница 13: ...source fuse and any extension cords used must conform to local electrical code and the recommended circuit protection and wir ing requirements as specified in Section 2 3 03 Torch Make sure that the t...

Страница 14: ...Installation 3 2 Manual 0 4688 This Page Left Blank...

Страница 15: ...is possible to have enough air pressure to op erate the power supply but not enough air flow to operate the torch Torch Switch Latch Indicator This indicator lights when the Torch Switch Latch Button...

Страница 16: ...k piece or cutting table Work Cable And Clamp Art A 04389 D Torch Operation Wear gloves and protective goggles Do not place bare hand on work piece 1 For drag cutting keep the torch in contact with th...

Страница 17: ...ghest setting and torch held at the indicated standoff height Unit Standoff Material Thickness ipm mm m ipm mm m 35C Drag 10 ga 0 135 3mm 94 7 2367 75 7 1893 35C Drag 7 ga 0 179 4 5mm 57 0 1425 45 6 1...

Страница 18: ...Operation 4 4 Manual 0 4688 This Page Left Blank...

Страница 19: ...Switch Off and then On again 3 Switch may be faulty a Return to an authorized service center for re pair B Primary power switch is on but the cooling fan does not work 1 No power incorrect power to f...

Страница 20: ...ble Work Cable And Clamp Art A 04389 3 Current sensor or PWM PCB faulty a Return to an authorized service center for re pair F Air flows continuously and torch switch latch button doesn t work properl...

Страница 21: ...ch On Compressor Starts and Air Flows at Torch Turn Air Set Switch Off Red Air Indicator Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or Unplugged Green Power Indicator Off a...

Страница 22: ...and air Lay unit on its side Remove two screws and access plate Pilot Power Supply Adapter Connections Negative Plasma Lead Art A 04695 DETAIL To Power Supply Adapter Pilot Negative Plasma Lead Black...

Страница 23: ...R G3 E4 E3 IGBT AIR ERROR IGBT AIR CHECK C5 C4 C4 C3 REACTOR GN_1 VC_1 Pilot Relay PILOT AB AC230 C8 TB2 C6 R6 Compressor Relay No 40276003 No 40270601 GN_1 No 40273003 VD_1 VC_1 Current Sensor FAN Pr...

Страница 24: ...E4 E3 IGBT AIR ERROR IGBT AIR CHECK C6 C5 C4 REACTOR GN_1 VC_1 Pilot Relay PILOT AC230 C1 TB2 C7 R7 Compressor Relay No 40276005 No 40270601 GN_1 No 40273003 VD_1 VC_1 Current Sensor FAN Pressure Sens...

Страница 25: ...trict Shanghai PR 200052 Telephone 86 21 69171135 Fax 86 21 69171139 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 48000 Rawang Selangor Darul Eh...

Страница 26: ...Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St Louis MO 63017 Telephone 636 728 3000 Email TDCSales Thermadyne com www thermadyne com...

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