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TH-750-IMI-REV-

5

 

Section 2 – Startup Procedure and Operation

 

1. Verify that all manual valves are closed on the water and heat (steam) sources.

2. Locate  the  black  circulation pump  On-Off  switch  (on  side  of  EC800 panel) and make  sure

that it is in the OFF position. 

Failure to turn the recirculation pump off will run the pump

dry causing failure.

3. Power  up  the  panel.  This  will  close  the  high  temp  drain  solenoid  valve  and  activate  the

temperature controller. 

This valve is a normally closed valve.

4. Slowly open the water supply valve to the shell of the TH-750 and allow the shell to fill with

 

water (checking for leaks). Repair any leaks before proceeding with startup.

5. Open  valves  on  the  recirculation loop  and when  shell  is  full  of  water  turn  the  recirculation

pump ON.

6. With a small user turned on and calling for hot water (sink hot water faucet or shower), slowly

open  the  hot  water  outlet  valve.  This  will  allow  the  shell  to  completely  fill  with  water  and

remove  any  air  from  the  shell. 

Never  use  the  Pressure  &  Temperature  relief  valve  to

remove air.

7. The  digital  controller  will  sequence  for  a  few  minutes  following  initial  power  up  and  then

return to its operation mode. The controller has been preset at the factory before shipment

and should not require adjustment.

8. Two numbers will appear on the front of the controller. The lower number is the outlet water

temperature set point. The upper number is the actual water temperature in the shell.

9. For  TH-750  units  with  

pneumatic  control

,  ensure  that  the  instrument  air  supply  is

 

connected and open to the panel.

10. The EC800 panel for pneumatic control includes a pressure gauge. This gauge indicates the

air pressure to modulate the control valve.

11. When the system is first turned on, the water in the shell will be cold and controller will be

sending out its maximum air signal to the control valve which will register 15 to 30 psig on the

gauge.

12. As the system nears set point, the pressure will begin to  drop until the  gauge finally reads

zero when set point temperature has been achieved.

13. As  the  system  functions  normally,  the  pressure  reading  on  the  gauge  will  rise  and  fall,

modulating the steam valve.

Содержание TH-750 Series

Страница 1: ...Engineering r TH 750 SERIES STEAM FIRED WATER HEATER OPERATION MAINTENANCE MANUAL READ THIS MANUAL COMPLETELY BEFORE ATTEMPTING START UP P O Box 473639 Charlotte NC 28247 12249 Nations Ford Road Pinev...

Страница 2: ...nic Steam Control Valve Powder Coated Base Support Stands Electronic Version Shown MADE IN USA PRODUCTS Manufacturing Facilities 12249 Nations Ford Road Pineville NC 28134 www thermafloengineering com...

Страница 3: ...st before opening the hot STEAM side and always introduce steam to the unit slowly 10 For gravity return systems the TH 750 will be supplied with a factory sized Float Thermostatic steam trap Never su...

Страница 4: ...lectric or self acting actuation of the steam control valve require no outside air source 19 Prior to startup all head flange bolts should be retightened as these may have loosened during shipping or...

Страница 5: ...hell Never use the Pressure Temperature relief valve to remove air 7 The digital controller will sequence for a few minutes following initial power up and then return to its operation mode The control...

Страница 6: ...oller will begin to increase as the steam is being introduced to the heating coil 17 After about 10 minutes of warm up slowly open fully the inlet steam isolation valve and allow the TH 750 to come up...

Страница 7: ...ll utilize the Thermaflo Engineering type 25 series valve A manual corresponding with the valve type supplied is included in the documentation package that accompanies the TH 750 heater 24 The control...

Страница 8: ...SCHEMATICS ON PAGES 19 26 OF THIS MANUAL Process Value Set Point Value Constant light equals process is running a flashing light equals a pause in the process Arrow keys adjust settings such as set po...

Страница 9: ...water outlet line b Cold water inlet line c Condensate return line or boiler high temperature water return line 5 After the system has cooled drain the unit by opening the tank drain valve and holding...

Страница 10: ...p should be verified and isolation valves have been fitted on each side of the pump for this service If the pump is not running make sure the pump ON OFF switch black in color and located on the right...

Страница 11: ...ing any maintenance procedures 16 Follow Steps 1 through 7 of the shutdown procedures page 8 to take the unit offline before attempting to remove and inspect the heat exchanger coil 17 Assure that the...

Страница 12: ...ighten the nuts c Number all bolts so that torque requirements can be followed d Apply torque in three steps of 60 80 then 100 of required final torque loading all bolts at each step before proceeding...

Страница 13: ...gauge 28 If the unit is equipped with a circulating pump the pump relay must be interlocked with the temperature control valve so that the energy source will shut off if the pump is not operational Fa...

Страница 14: ...emove the top thermometer from the shell The connection will be a and is located at the very top of the shell 4 Than using a small flexible funnel completely fill the shell with DD518 biodegradable de...

Страница 15: ...13...

Страница 16: ...REV 5 SEQUENCIAL ORDER 1 2 ROTATIONAL ORDER 1 3 4 5 5 6 3 7 8 7 2 6 4 8 1 2 1 3 4 5 5 6 9 7 8 3 9 10 7 11 12 11 2 6 10 4 8 12 APPENDIX A Bolt Torque Procedure 8 BOLTS SEQUENCIAL ORDER ROTATIONAL ORDE...

Страница 17: ...3 13 14 15 15 16 7 17 18 19 19 20 11 2 14 6 18 10 4 16 8 20 12 APPENDIX A Bolt Torque Procedure 16 BOLTS 20 BOLTS SEQUENCIAL ORDER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 SEQUENCIAL ORDER ROTATIONAL OR...

Страница 18: ...domestic hot water supply it is highly recommended to install a master blend valve to prevent any chance of scalding Hookup shown with Float Thermostatic steam trap piped to gravity atmospheric conden...

Страница 19: ...ty atmospheric condensate return line For pressurized condensate return systems or where a lift is required the TH 750 must be fitted with a Thermaflo Engineering pump trap in place of the F T trap 3...

Страница 20: ...ravity atmospheric condensate return line For pressurized condensate return systems or where a lift is required the TH 750 must be fitted with a Thermaflo Engineering pump trap in place of the F T tra...

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